PRODUCT INFORMATION Vol. 6 FX60 ULTRA FX60 series ENDMILLS NEW SIZE FX-EDS-6 FX-LN-EDS-6 FX-LN-EMS-6 FX-CR-EDS-6 FX-EBD-6 FX-LN-EBD-6 FX-PCS-EBD-6 The

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Vol. FX0 UTRA FX0 series ENDMIS NEW SIZE FXEDS FXNEDS FXNEMS FXCREDS FXEBD FXNEBD FXPCSEBD The optimum choice for high spee fine mol an part milling! 0Features The FX 0 series en mills are small, high performance en mills for high spee an accurate cutting. µm This tool is available with a shank iameter of mm. Tolerance is microns. High shank precision enables outstaning results uring fine processing. Raius tolerance is high precision m. 4 FX This tool has a highly heatresistant FX coating an can maintain a long tool life, even uring highspee ry cutting

Features Designe for fast an precise milling! FX A tough carbie substratefor square en mill serieswith FX coating provies a long tool life even uring high spee ry cutting Special short cutting ege esign provies maximum rigiity Easy to use, with a neck esign to avoi interference from the workpiece µm Precisely manufacture shank enables high spee, high precision millingtolerance µm Improve esign an performance! Ultra micro grain carbie specifically for ball en mills provies long tool life even uring high spee har milling µ µ µm µm Sharp cutting ege µm µm Smooth join

8440 8440 84404 8440 8440 84408 8440 844 8444 844 844 8448 8440 844 0...8.4...4...8.4.84.. 0. 0.9...8...4.. 0. 0.9...4...9.4..8.48.8.0..9 4. 4....0.9...0.4 4.0 4. 4.8.4.4..99....8 4. 4.4 4.98.4.4..0..8.4 4.0 4. 4.9..4.4.9..8.98.8 4.8 4.4 4...9.9.8..98.0. 4. 4. 4.9.9.. 9,40 8,40 8,40 8,00 8,00,90,880,90,90,880,90,90,0,0 Dimensions D No. c 8440 8440 84408 8440 844 8444 844 844 8448 8440 844. 4..4... 8.8 9 0.. 0 0 0 0 0 0 0 0 0 0 0 0. 0.9...8...4.. 0. 0.9...4...9.4.8.0 4...0.. 8. 9.0 4.9..0 4..4.4.48 8.0 8. 9. 0.... 4.4.4.. 8. 8.8 9.9.08.8.8.4 4.9.4.89 8.04 8. 9.9. 4..98.8 4..9. 8. 8.9 9. 0..9 4.9.0. 4.9..4 8. 9. 9.94.9.4.4 9, 9, 9, 8,40 9,490 9,80 8,0 9,80 9,80,90 8,00 D No. c

4 Dimensions R 8440 844 844 8440 844 8440 844 84440 844 8440... 0.... 4 0 0 0 0 0 0 0 80 90..8.. 4... 9 0.9..4.9.4.8..8 4.8.8..0. 4.9. 8.09.84.4.4 8.0 0...0 8..9.4.4. 8..08.8. 9.40..4.89 8.. 4.. 0..00.9. 8.9.9 4.9.9 0.9..4 9..4.4 8.. 9,0 0,00 9,0 8,0 8,40 9,890 0,0 0,00,00,00 D No. c 84 84 848 84 84 844 84 84 848 84 84.R0..8R0..4R0..R0.. R0..4.R0...8R0..4 R0..84.R0. R0.. R0. 0. 0.9...8...4.. 0. 0.9...4...9.4..8.48.8.0..9 4. 4....0.9...0.4 4.0 4. 4.8.4.4..99....8 4. 4.4 4.98.4.4..0..8.4 4.0 4. 4.9..4.4.9..8.98.8 4.8 4.4 4...9.9.8..98.0. 4. 4. 4.9.9.. 9,4 9,4 9,40 8,0 9,40 9,40 8,0 9,40 9,40,90,90 R DR No. c NEW SIZE

4 Dimensions 84440 84440 844404 84440 84480 84440 844808 844408 84480 84440 8448 8444 84444 8448 8444 8444 84448 84480 84440 8444 84440 8444 844440 8444 84440 R0. R R0. R. R. R.8 R. R.4 R.8 R. R. R R0.. R0.. R0..8 R 4 R0.9 4. R. R R. R. R. R R.. R 9 0....4....8.. 4 0. 0. 0.9 0.9....4.4...9.9.4.8..8 4.8.8..8.94..8.94.9....90 4.08 4.9 4.8.8......90.4.8.08.4..08.88.4.44 4.00.0 4. 4.. 4...9... 8..8.8..8.94..0.. 4..0 4.8 4.8.8 4..9.8.90.90.90 8..00.49.8.00..8.4.88.8 4.4.49 4.8.0.4 4...... 8.89.4.0..4.0..4 0. 4.0 4..8.04.8.88 4.9.48..4.4.4 9.4.8..8.8.48.8.. 4. 4.88.8....0.....,800,00,00,00,00,00,00,00 0,0 0,0 0,0 0,0,400,000,000,400,400,000,000,800,800,000,800,00,400 D No. c 844 844 8448 844 844 8444 844 844 8448 844 844 8440 844 84440 844 8440 R. R R 4 R R R0. R0.. R 8 R0.9 9 R 0 R.. R. R.. R 0 R. R 0 0 0 0 0 0 0 0 0 0 0 0 80 90..4...8.. 4 0. 0.9...4...9.4.8..8 4.8.8.9. 4.9..4.4 8.00 8. 9.8 4.8. 8. 0.9.09.88.44 4....8 8.4 8.9 0.0...0 9.98..00.0. 4.8.9.09 8. 8.8 9.4. 4..89 9..4.4.8.0..9 8.4 9. 9.9 4.99 4.4. 0..4 4.0.8.48.8 8.8 9.4 0.0..4. 8..9. 4....99 9. 9.8 8..9.94 8.94.0,400,400,400,00,00 4,00,0 4,00 4,00,0,00,00,000,00 4,00,400 D No. c

Dimensions R R No. c 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 04' ' R0. R0. R0. R0. R0. R0. R0. R0..... 8 8 8 8 8 8 84 84 R R No. c 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 0' 0' 0' 0' 09' 00' 08' 040' 0' ' 0' ' R R R R R R R R 8 84 8 84 8 84 84 844

Dimensions R R No. c 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,400,00,00,00,00 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 09' 0' 0' 0' 09' 04' 0' 0' 09' 0' ' 8' 9' 4' 4' 4' 0' 0' 04' 0' 8' ' ' 4' 0' 0' 044' 0' ' ' 8' 4' 0' 0' 0' 04' 0' 0' ' ' 0' ' 4' 4' 0' 0' 0' 0' R0. R0. R0. R0. R0. R0. R0. R0. R0. R0. R0. R0. R0. R0. R0. R0. R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 4 4 4 4 9 84 84 844 84 84 84 844 84 84 84 844 84 844 844 8444 844 8 8 8 8 8 8 84 84 8 8 8 8 8 8 84 84 88 88 88 88 88 88 88 88 88 884 884 884 840 840 840 8409 R R No. c 0 0 00 00 00 0 90 0 90 0 90 0 90,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,00,400 4,000,00,400 4,000,00,400 4,000,00,400 4,000,900 4,000,900 4,000,900 4,000,900 4,000 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 0' 04' 0' 0' 0' 9' ' 9' ' ' 4' 4' 04' 0' 048' 0' ' 9' ' 4' 0' 0' 04' 0' 0' ' 4' 4' 0' 0' 0' 04' 0' 0' 0' ' 8' 4' 4' 4' 04' 0' 049' 0' ' 9' 8' 4' R R R R R R R R R R R R R0. R0. R0. R0. R0. R0. R0. R0. R R R R R R R R R. R. R. R. R. R. R. R. R. R. R. R. R R R R R R R R 9 9 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 840 840 840 8409 840 840 840 8409 8404 8404 8404 84049 84 84 84 84 84 84 844 844 8 8 8 8 8 8 84 84 8 8 8 8 8 8 8 8 8 84 84 84 84 84 84 84 84 84 844 844.................4.4.4.4.4.4.4.4.4.4.4.4........

Recommene milling conitions FX 0 FX 0 R UTRA FX FUTES SHORT ( SHANK) FUTES SHORT WITH CORNER RADIUS ( SHANK) SOTTING

Recommene milling conitions FX 0 UTRA FX FUTES SHORT WITH ONG NECK ( SHANK) SOTTING FX 0 4 UTRA FX 4 FUTES SHORT WITH ONG NECK ( SHANK) SOTTING 8

Recommene milling conitions FX 0 UTRA FX FUTES BAEND ( SHANK) 9

Recommene milling conitions FX 0 UTRA FX FUTES BAEND WITH ONG NECK ( SHANK) 0

Recommene milling conitions FX 0 UTRA FX FUTES BA NOSE WITH PENCI NECK

Cutting Data Effect of Tool Rigiity on Milling Capability Tool Work Material Cutting Spee Fee Depth of cut Coolant Machine Air Blow Vertical Machining Center (BT0) FXEBD has short length of cut, small neck iameter, an high rigiity on the milling ege. It is suitable for high spee milling on har materials, an is capable of milling almost 400m without breaking. Wear on the Relief of Ballen (mm) General purpose TiAlN coating FXEBD Milling ength (m) 0mSurface finish after milling 0m. Tool Work Material Spee Fee Depth of cut Coolant Machine Air Blow Vertical Machining Center (BT40) µ Even after milling 0 metres, the accuracy of the machine surface was still excellent. We measure it at.4 microns. FXEBD µmry Roughness

Cutting Data Comparing milling performance accoring to cutting spee an fee. Tool Work Material Spee Fee / tooth Milling Metho Depth of cut Coolant Machine Criterion for ife Slotting Air Blow Vertical Machining Center (BT0) Wear of Peripheral Relief : mm We mille 0 HRC high harene steel using the FXEDS enmill. We use a step fee for slotting a epth of mm. (Milling length was.m) FXEDS General purpose TiAlN coating Milling ength (m) Higher fee rate an onger tool life by conical neck angle Tool ong neck ball nose en mill Size Work Material Cutting Spee Milling Metho Straight ine Milling Operation Depth of cut Coolant Machine Air Blow Vertical Machining Center(BT0) FXPCSEBD prove it's superb rigiity.

Cutting Data Comparison of tool urability in pocket milling operation Tool ong neck ball nose en mill Size Work Material Cutting Spee Fee Milling Metho Poket Milling Operation Depth of cut Coolant Water Soluble Machine Vertical Machining Center(BT0) FXPCSEBD showe an excellent performance on pocket milling. Example application Tool Work Material Cutting Spee Fee Depth of cut Coolant Machine Air Blow Horizontal Machining Center (BT0) FXPCSEBD enable higher spee an higher fee rate operation because of superb rigiity. It has cut own milling time also showe better surface finish. 4

Email:csinfo@osg.co.jp http://www.osg.co.jp/tool/club/ http://www.osg.co.jp/tool/iea/ g