ステンレス厚鋼板/JFE STAINLESS STEEL PLATES
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- みいか いなおか
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2 Introduction Demand for stainless steel has been picking up in recent years as high grades of steels are being used in various industrial fields and needs of cost reduction in maintenance are being focused on. Stainless steel excels not only in corrosion resistance but also in heat resistance and low temperature characteristics, and is therefore used widely in severe environments and corrosive atmospheres. Using the most up-to-date facilities, JFE Steel has been expanding its experience in the fields of steel-making and rolling. From order entry to delivery including steel making, product rolling and finishing and shipment, computer controls the whole process of production and scheduling, which enables us to supply quality stainless steel plates to customers in a timely manner. Therefore, JFE recommends to use JFE stainless steel plates. CONTENTS Product features Typical manufacturing process Product availability Size availability Surface finish Marking Product properties Workability Test results of cold-formed stainless steel head Properties of plates after working Typical applications Corrosion resistance The corrosion resistance to various media Properties of typical steel grades Dimensions and shape
3 Product features Uniform quality Stainless steel plates with uniform quality are produced using the most advanced facilities and the most modern technologies. Excellent quality Each stainless steel plate is being produced with care to quality by decreasing carbon content, and giving appropriate heat treatment, etc. depending on application. A wide range of available sizes and products Various sizes of stainless steel plates in accordance with ASTM, JIS etc. are available. Pleasant appearance Stainless steel plates with fine surfaces are supplied after pickling or grinding. Strict quality control Rigorous quality control is applied to each production process so as to supply steel plates offering both high reliability and excellent quality.
4 Typical Manufacturing Process Steel making Rolling Pre-treated hot metal LD Converter Ladle refining Continuous casting machine Slab Plate mill Heat treatment furnace Cutting Grinding Batch-type heat treatment furnace Inspection Continuous pickling and rinsing LD Converter Plate mill Continuous Casting machine Marking Shipment Continuous pickling system 03 04
5 Product Availability Followings are the applicable standards. JIS G 4304 Hot-rolled stainless steel plates, sheet and strip ASTM A 240 Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet and Strip for Pressure Vessels and for General Applications. Ship classification society standards (NK, LR, NV and etc.) JFE standards Product Types(figures in the table are specification values) Classification Austenitic Steel designation Chemical composition(%) Tension test (min) Hardness test* (max) Proof stress Tensile strength Elongation Bending test (180 ) JFE standard inner radius Others Similar grade ASTM(JIS) Table of available sizes (in this catalog) Table 1-1,Table 1-2(p.9) Table 1-1,Table 1-2(p.9) Table 2(p.10) Table 2(p.10) Subject to agreement Subject to agreement Subject to agreement Subject to agreement Subject to agreement Subject to agreement Subject to agreement Subject to agreement 05 06
6 Product Availability Product Types(figures in the table are specification values) Classification Ferritic Martensitic Steel designation Chemical composition(%) Tension test (min) Hardness test* (max) Proof stress Tensile strength Elongation Bending test (180 ) JFE standard inner radius Others Similar grade ASTM Table of available sizes (in this catalog) Table 3 (p.11) Table 3 (p.11) Table 3 (p.11) Table 3 (p.11) Table 3 (p.11) 07 08
7 Size Availability Table1-1 Austenitic (SUS 304, 304L) Thickness Width The maximum thickness of ship's class material(mm) Table1-2 Austenitic (SUS 304 with the thickness 9mm and under) Thickness Width Table1-3 Austenitic (SUS 304, 304L) Forging-Rolling Combined Process Using Continuous Costing Slabs Thickness Width/Length Subject to agreement 09
8 Table2 Austenitic (SUS 316, 316L) Thickness Width The maximum thickness of ship's class material(mm) Table2-1 Austenitic (SUS 316L) Forging-Rolling Combined Process Using Continuous Costing Slabs Thickness Width/Length Subject to agreement 10
9 Size Availability Table3 Ferritic and Martensitic Thickness Width 11
10 Surface Finish Unless otherwise specified, JFE stainless steel plates are supplied with JIS No.1 finish. If necessary, finishes described in the table below are also available. Plate with thickness of 75mm over or weight of 6.0 ton over is supplied with #80 polished surface. Finish Description Normal polishing Finished with belt abrasives (#60, #80, #120, mesh) as specitied in JIS R Marking All stainless steel plates will have two corners stamped to show the following mark. JFE logo JIS mark Dimensions Heat No. WF JICQA QA NO.1 SUS STAINLESS STEEL 2186KG Y3594 BB Surface finish Material designation Plate No. 12
11 Product Properties Properties of typical steel grades Chemical composition Physical properties Mechanical properties Type Ladle analysis value(%) Young's modulus10 4 Density Electric resistivity Average coeficient of thermal expansion 10-6 / C Plate thickness Tension test 0.2% Proof stress Tensile strength Elongation (No.5) Hardness 13
12 Dimensions and shapes Type : SUS 304 Width : mm Length : mm Plate thickness Distortion(thickness mm) Thickness N=100 X=1 Standard lower limit=10 Standard upper limit=10 Flatness in width direction Relative frequency (%) Relative frequency (%) Actual thickness-nominal thickness 10 (mm) Thickness N=100 X=1 Standard lower limit=12 Standard upper limit=12 Relative frequency (%) N=100 X=2 Distortions (mm) Flatness in length direction Relative frequency (%) Actual thickness-nominal thickness 10 (mm) Thickness N=100 X=1 Standard lower limit=13 Standard upper limit=13 Relative frequency (%) N=100 X=2 Standard upper limit=40 Actual thickness-nominal thickness 10 (mm) Distortions (mm) 14
13 Workability Test results of cold-formed stainless steel head Type and dimensions of head Material Plate thickness Method of forming Type Inner diameter Length of flange Height Cold Pressing True semi-ellipse As formed external appearance Ratios of changes in the length and thickness in radius direction Length change ratio Ratio of length change in radius direction (%) Ratio of thickness change (%) Measuring pitch Center Position 15
14 Properties of plate after forming Mechanical properties of each section of the head Section Item Center Crown Knuckle Flange Direction* Tension test Brinell hardness Impact test** Magnetic properties of each section of the head Item Section Center Crown Knuckle Flange Magnetic permeability Corrosion test results by using sulphuric acid and copper sulfate Section Item Direction Center Flange Corrosion test by using sulphuric acid and copper sulfate as per JIS G 0575(Observations made at a multiple of 200) No crack No crack No crack 16
15 Typical Applications Chemical tanker Chemical plant 17
16 18 Dam
17 Corrosion Resistance The corrosion resistance of stainless steel to various media Notation Corrosion rate, 0.1g/m 2 /h 0.1g/m 2 /h < corrosion rate < 1g/m 2 /h Corrosion rate, 1g/m 2 /h Pitting is Possible Stress corrosion cracking is Possible Intergranular corrosion is Possible Corrosion condition Steel grade Corrosion condition Steel grade Chemicals Temperature Concentration, etc. Chemicals Temperature Concentration, etc. Inoganic acids Phosphoric acid Nitrous acid Boiling Aresenious acid Sulfrous acid 0.4MPa(4 atm) Saturated Boiling 0.8MPa(8 atm) Saturated 1.0MPa(10 atm) Saturated Boiling /Hydrochloric acid 2.0MPa(20 atm) Saturated 15% sulfuric acid + 45% nitric acid 20% sulfuric acid + 10% nitric acid /Chromic acid Boiling 20% sulfuric acid + 15% nitric acid 30% sulfuric acid + 5% nitric acid /Silicofluoric acid Boiling 50% sulfuric acid + 50% nitric acid 70% sulfuric acid + 10% nitric acid /Nitric acid /Aqua regia Boiling Boiling Alkali Boiling /Ammonium hydroxide Every concentration /Hydrofluoric acid /Potassium hydroxide Steam Boiling /Boric acid Saturated Boiling /Sulfuric acid Melted Boiling /Calcium hydroxide Saturated /Sodium hydroxide Boiling Boiling Boiling (Melted) Boiling /Barium hydroxide Boiling Undiluted 19
18 Corrosion condition Steel grade Corrosion condition Steel grade Chemicals Temperature Concentration, etc. Chemicals Temperature Concentration, etc. Inoganic compounds Sodium proxide Boiling Sodium nitrite Saturated Potassium permangate Saturated Ammonium sulfite Saturated Saturated Saturated Chrome alum Saturated Sulfrous acid gas Wet Boiling Saturated Wet Sodium silicate Every concebtration Wet /Phosphorus pentaoxide Dry and wet /Sodium sulfite Boiling Bleaching powder /Sulfur (Melted) (Boiling) /Potassium cyanide /Zinc chloride /Copper cyanide Saturated Boiling /Sodium hypochlorite /Aluminum chloride Boiling /Ammonum chloride Boiling /Potassium Bromide Boiling Saturated /Bromine gas Wet /Potassium chloride Saturated /Sodium bisulfite Boiling Boiling Saturated /Potassium dichromate /Calcium chloride Saturated Boiling /Mercury chloride /Sodium bisulfate /Hydrogen chloride gas Dry /Ammonium nitrate Saturated Dry /Potassium nitrate Dry Boiling /Stannic chloride (Melted) Boiling /Silver nitrate Boiling /Ferric chloride /Ferric nitrate /Copper nitrate /Sodium chloride Saturated /Sodium nitrate Boiling Saturated (Melted) /Magnesium chloride /Nickel nitrate /Manganese chloride /Mercury /Aluminum chlorate /Tin (Melted) /Potassium chlorate Saturated (Melted) /Sodium perchlorate Boiling (Melted) /Hydrogen peroxide /Red prussiated Saturated 20
19 Corrosion Resistance Corrosion condition Steel grade Corrosion condition Steel grade Chemicals Temperature Concentration, etc. Chemicals Temperature Concentration, etc. Inoganic compounds Organic acids Ammonium carbonate Saturated Benzonic acid Saturated Saturated Oleic acid Crude Carbonic gas Dry Crude Dry Pseudo acid Potassium carbonate Saturated Boiling Boiling Saturated /Copper carbonate Solution Boiling /Sodium carbonate Boiling Saturated (Melted) Boiling /Magnanese carbonate Saturated Citric acid /Sodium thiosulfate Boiling Boiling /Lead (Melted) (Melted) Boiling /Aluminum fluoride /Chlorosulfonic acid Saturated Higher fatty acid Crude /Sodium borate (Melted) Crude /Hydrogen sulfide gas Crude /Acetic acid /Zink sulfate Boiling Boiling Saturated Undiluted /Aluminum sulfate Diluted-undiluted Boiling Undiluted Boiling (neutral) /Salicylic acid Saturated Boiling Saturated(neutral) /Oxalic acid /Ammonium sulfate Saturated Boiling Saturated Boiling /Iron sulfate /Tartaric acid Boiling Boiling /Copper sulfate Saturated Boiling Saturated /Sodium sulfate Saturated /Stearic acid Boiling Boiling Saturated /Trichloracetic acid Undiluted /Manganese sulfate /Naphthalene sulfonic acid /Sodium phosphate Boiling Solution /Naphtenic acid /Potassium iodide Boiling 21
20 Corrosion condition Steel grade Corrosion condition Steel grade Chemicals Temperature Concentration, etc. Chemicals Temperature Concentration, etc. Lactic acid Carbon tetrachloride Dry Boiling Boiling Dry Undiluted Di chlorethylene Boiling Boiling Undiluted Potassium oxalate Undiluted Picric acid Saturated Boiling Undiluted Gallic acid Saturated /Tartar Saturated Acetic anhydride /Petroleum Boiling /Tannin /Monochloracetic acid Undiluted Boiling Butyric acid Boiling Undiluted Malic acid Boiling /Turpentine oil Other organic compounds /Torichlorethylene Boiling Pure /Acetaldehyde /Glue /Aceton /Urea /Aniline Undiluted(crude) /Paraffin /Linseed oil /Beer /Alcoholic drink Distilled liquors /Pyrogallol Diluted-undiluted /Ethyl alcohol Boiling Various concentration /Phenol Boiling Pure /Ethyl ether Boiling Crude /Fruit juice /Wine /Quininie Sulfate /Benzene Boiling Pure Bi sulfate /Formaldehyde /Glycerin Boiling /Creosote /Milk Acidic /Methyl alcohol /Chlorobenzene Boiling Pure /Monoethanol amine /Chloroform Boiling Pure /Iodoform Steam /Aluminum acetate Saturated Saturated /Copper acetate Boiling /Lead acetate Boiling Undiluted /Sugar Solution Sodium salicylate Saturated 22
21 Cat.No.C1X R(1202) SP
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