481_9_P01.ai

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1 481 ニュース No. 鋼旋削用コーティング材種 Coated Grades for Steel Turning // エースコート ACE-COAT // による鋼の高速連続加工 による鋼の一般加工 High speed turning of Steel with 第9版 による鋼の断続加工 General turning of Steel with Interrupted turning of Steel with み 踏 い 揃 役 三 の 鋼旋削 Steel Turning 3 Great Partners for る領 域をカバ ー ゆ ら あ で ま 削 切 続 rning! 高速切削 断 eed ~ Interrupted Tu gh Sp r applications from Hi AC8P series cove Excellent Productivity 抜群の生産性 高速切削の Excellent Versatility 抜群の汎用性 ase! New rele ネガティブチップ 115 アイテム拡充 115 items expansion 汎用切削の Excellent Reiability 抜群の信頼性 断続切削の High Speed Turning General Purpose Turning Interrupted Turning

2 Feed rate エースコート // 鋼旋削用 CVD 材種 CVD grades for Steel Turning エースコート // の特長 Feature of ACECOAT // 耐摩耗性 耐チッピング性に優れたスーパー FF コートを採用 Both grades feature Super FF Coat, which has excellent wear and chipping resistance. 高送りが得意な汎用ブレーカ GE 型で 高能率 長寿命を実現 Versatile GE Type chipbreaker suited to high-feed applications. High efficiency, long tool life. : 耐摩耗性 耐剥離性に優れるFF-TiCNに加え 新開発の粒成長制御技術によって強化された厚膜アルミナを採用 高速 高送り加工における抜群の耐摩耗性で長寿命を実現 In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features new grain growth technology, allowing toughened Al2O3, and achieving high wear resistance and long tool life for high efficiency applications. : 耐摩耗性 耐剥離性に優れるFF-TiCNに加え 新開発の表面平滑化技術によって緻密化されたFF-Al2O3を採用 更に刃先の膜厚制御技術により 抜群の汎用性と安定性で長寿命を実現 In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features new smooth surface treatment technology, allowing densification of FF-Al2O3, and also employs coating thickness control technology to achieve excellent versatility, stability, and high efficiency. : 耐摩耗性 耐剥離性に優れるFF-TiCNに加え 新開発の応力制御技術によって強化されたFF-Al2O3を採用 強断続における抜群の信頼性と耐摩耗性で長寿命を実現 In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features new stress control technology, allowing strengthening of FF-Al2O3, and achieving long product lifetime, and superior reliability and wear resistance for heavy interrupted cutting applications. 適用領域 Application range (m/min) Cutting Speeds 4 3 AC7G Previous grade from AC63M Continuous Cut Finishing For High Speed Turning AC For General Purpose Turning Previous grade from Medium Cut For Interrupted Turning AC3 Previous grade from Interrupted Cut Roughing An excellent grade for high speed applications, achieves high efficiency machining with the best wear resistance. The wear resistance of this grade is equivalent to that of a P5 carbide grade. A general purpose grade that provides an advantage in a wide variety of applications ranging from high efficiency machining to light interrupted machining, as well as the machining of workpieces with forged skin. This grade possesses both the wear resistance of a P1 grade carbide, as well as the chipping resistance of a P2 grade carbide. A super tough grade with excellent fracture resistance for interrupted turning and unstable work clamping conditions. The wear resistance of this grade is equivalent to that of a P2 grade carbide. Cutting Conditions チップブレーカ適用領域 Chipbreaker selection High Speed Light Interrupted cut Light Interrupted Heavy Interrupted cut Depth of cut 2. GU SE GE SEW Feed rate Depth of cut 2. SX UX MX SE GE Feed rate Rough Heavy cut 1. Depth of cut HU MP HP HW HF

3 スーパー FF コートの特長 Features of "Super FF Coat" Usage of AC8P Series General Purpose (1st Recommendation) General Purpose As a start, please use the 1st Recommendation. + GU Type Breaker Large Wear Abnormal Failure Flank Wear Crater Wear Abnormal Wear Chipping Fracture +GU Better Wear Resistance Longer Tool Life Required +GE + GU Type Breaker Better Efficiency Required + GE Type Breaker +GU Better Toughness Prevention from Sudden Breakage Required +UX + GU Type Breaker Machining Consistency Required + UX Type Breaker スーパー FF コートの特長 Feature of Super FF coat 当社独自の新開発 CVD プロセス スーパー FF コート 技術により コーティング膜同士の界面の超フラット化と コーティング膜結晶粒子の超々微粒化を達成し より高い信頼性と長寿命を実現しました Super FF Coat technology, Sumitomo Electric's new proprietary CVD process, has produced ultra-flat boundary faces between coating layers and super ultra-fine coating particles to achieve higher reliability and longer tool life. 膜の特長 Characteristics of Films TiCN Coating Hardness (Gpa) Super FF Coat TiCN Surface Roughness Ra (μm) Coating hardness 3% increase. Coating surface roughness 5% reduce. Conventional coating アルミナ Alumina TiCN TiCN 母材 Substrate 従来コート Conventional Coating Flat 膜界面 表面超平滑化 Ultra-flat coating faces and surfaces 膜表面に加え 膜界面 膜一母材界面も超平滑し密着力向上 Coating surface, boundary faces, and coating-substrate faces are ultra-flat and offer improved adhesion. Fine 結晶組織超微細化 Ultra-fine crystal structure 組織の微細化 どの部位でも均質 Fine grain structure produces uniform quality in all areas. スーパー FF コート Super FF Coat FF-Al2O3 FF-TiCN 母材 Substrate 膜間および膜と母材との密着力が高く 膜表面が平滑で耐溶着性 耐チッピング性に優れる 従来のコーティング膜より硬く 耐摩耗性が大幅に向上 従来材種と比べて 1.5 倍以上の高速 高能率加工が可能 同一切削条件では 従来材種の 2 倍以上の長寿命を実現 Higher adhesion strength between substrate and layers with smooth layer surfaces for excellent adhesion and chipping resistance. Harder than conventional coatings with huge improvements in wear resistance. High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible. Achieving more than double the tool life of conventional grades under conventional cutting conditions. 3

4 ACE COAT Cutting Efficiency 抜群の 生産性 Excellent Productivity Wear resistance Chipping resistance 6, Wear Resistance ,.1 Good Conventional Cutting time (min) Competitor(P1) Work material SCM435 34CrMo4 Work material SCM43534CrMo4 (4 deep grooves) Insert CNMG1248N-GU Insert CNMG1248N-GU Holder PCLNR Holder PCLNR Conditions v c =27m/min, f=.45mm/rev, a p =1.5mm, Dry Conditions v c =33~35m/min, f=.19~.22mm/rev, a p =1.5mm, Wet Good Number of impacts 5, 4, 3, 2, Excellent stability,and high efficiency. Conventional Competitor(P1) Wear resistance increases to % Resistance Wear (mm) Flank Chipping Chipping resistance doubled! 推奨切削条件 Recommended cutting conditions チップ 切刃長とチップブレーカ Insert specification and Chipbreaker C N M 12 D N M 15 GU S N M 12 GE T N M 16 UX T N M 22 W N M 8 軟鋼 (SS4 など ) 低炭素鋼 (S1C など ) 低合金鋼 (SCM415 など ) 18HB 以下 切削速度 v c (m/min) 29 (17-43) SE SEW 29 (17-43) GU GE UX C N M 16 S N M 15 C N M 19 D N M 19 S N M 19 T N M (17-43) 26 (14-36) 26 (14-36) 22 (14-29) 26 (14-36) 22 (14-29) 22 (14-29) 19 (12-26) 22 (14-29) 22 (14-29) 19 (12-26) 送り量 f (mm/rev).2 (.1-.4).4 (.1-.6).3 (.1-.45).35 (.2-.6).45 (.2-.7).5 (.35-.8).3 ( ).4 (.2-.6).5 (.2-.7).6 (.35-.8).4 (.2-.6).5 (.2-.7).6 (.35-.8) 切込み a p (mm) 1.5 (.5-2.) 1.5 (.5-2.5) 2.2 (.8-5.) 3. (1.8-6.) 3. (1.-6.) (3.-8.) 3.5 (.8-5.) (1.8-6.) (1.5-7.) 5. (3.-8.) 5. (1.8-6.) 5. (2.-8.) 6.5 (3.-9.) 高炭素鋼 (S45C など ) 高合金鋼 (SCM435 など ) 18HB 以上 切削速度 v c (m/min) 26 (17-36) 26 (17-36) 25 (15-35) 23 (13-33) 23 (13-33) 14 (-23) 19 (13-25) 16 (-22) 16 (-22) 14 (9-) 16 (-22) 16 (-22) 14 (9-) 送り量 f (mm/rev).2 (.1-.4).2 (.1-.6).3 (.1-.45).35 (.2-.6).45 (.2-.7).5 (.35-.8).3 ( ).4 (.2-.6).5 (.2-.7).6 (.35-.8).4 (.2-.6).5 (.2-.7).6 (.35-.8) 推奨値 Optimum 凡例 Legend ( 下限値 上限値 ) Min. Max. 4 切込み a p (mm) 1.5 (.5-2.) 1.5 (.5-2.5) 2.2 (.8-5.) 3. (1.8-6.) 3. (1.-6.) (3.-8.) 3.5 (.8-5.) (1.8-6.) (1.5-7.) 5. (3.-8.) 5. (1.8-6.) 5. (2.-8.) 6.5 (3.-9.)

5 ACE COAT Application Examples Hub DNMG15612N-GE v c =24m/min, f=.35~.45mm/rev, a p =1.5~3.mm, Wet Long tool life even in roughing of workpieces with forged skin!! 14% increase in tool life using. -application roughing OD turning of forged skin Up 14% Hub WNMG8412N-GU v c =25m/min, f=.4mm/rev, a p =1.5mm, Wet Long tool life even in roughing of workpieces with forged skin!! 15% increase in tool life using. -application roughing OD turning of forged skin Up 15% Hub VBMT1648N- v c =24m/min, f=.25mm/rev, a p =.7mm, Wet CVJ Outer Race DNMG15612N- v c =35m/min, f=.2~.45mm/rev, a p =.4~.5mm, Dry 15 Up 15% 12 Up 15% 15% increase in tool life using -application chamfering. 5 Long tool life with cutting edge stability!! Long tool life even in high speed machining!! AC7G 15% increase in tool life using and the insert is still no end of the tool life. Application OD turning without coolant. 6 CVJ Outer Race DNMG15612N-GE v c =27m/min, f=.35~.38mm/rev, a p =1.5mm, Dry Coupling SNMG15616N- v c =175m/min, f=.66mm/rev, a p =2.6mm, Wet Up 15% 3 Up 24% 15% increase in tool life using. -application OD turning without coolant. 5 5 Long tool life in dry machining!! Able to compete against P5 grade carbide!! 24% increase in tool life using. -application ID boring of forged skin. 15

6 ACE COAT Cutting Efficiency 抜群の汎用性 Excellent Versatility Chipping resistance 6, Excellent versatility, stability, and high efficiency. Wear resistance 5, Good4,.6 3,.5 Chipping resistance doubled! (mm).4 2, Wear.3 Flank Number of impacts Resistance Chipping Wear Resistance 1, Conventional Competitor(P2) Work material SCM43534CrMo4 (4 deep grooves) Insert CNMG1248N-GU Holder PCLNR Conditions v c =35m/min, f=.2mm/rev, a p =1.5mm, Wet Good 推奨切削条件 Recommended cutting conditions.2.1 Competitor(P2) Cutting time (min) Conventional Wear resistance increases to % Work material S45C C45 Insert CNMG1248N-GE Holder PCLNR Conditions v c =25m/min, f=.4mm/rev, a p =mm, Wet チップ 切刃長とチップブレーカ Insert specification and Chipbreaker C N M 12 D N M 15 GU S N M 12 GE T N M 16 UX T N M 22 W N M 8 軟鋼 (SS4 など ) 低炭素鋼 (S1C など ) 低合金鋼 (SCM415 など ) 18HB 以下 切削速度 v c (m/min) 25 (15-35) SE SEW 25 (15-35) GU GE UX C N M 16 S N M 15 C N M 19 C N M 25 D N M 19 S N M 19 S N M 25 T N M 27 HF 23 (15-3) (13-28) (13-28) 18 (-26) (13-28) 18 (-26) 18 (-26) 16 (8-24) 18 (-26) 18 (-26) 16 (8-24) 17 (135-22) 送り量 f (mm/rev).2 (.1-.4).4 (.1-.6).3 (.1-.45).35 (.2-.6).45 (.2-.7).5 (.35-.8).3 ( ).4 (.2-.6).5 (.2-.7).6 (.35-.8).4 (.2-.6).5 (.2-.7).6 (.35-.8).8 ( ) 切込み a p (mm) 1.5 (.5-2.) 1.5 (.5-2.5) 2.2 (.8-5.) 3. (1.8-6.) 3. (1.-6.) (3.-8.) 3.5 (.8-5.) (1.8-6.) (1.5-7.) 5. (3.-8.) 5. (1.8-6.) 5. (2.-8.) 6.5 (3.-9.) 8. (-13.5) 高炭素鋼 (S45C など ) 高合金鋼 (SCM435 など ) 18HB 以上 切削速度 v c (m/min) 21 (12-3) 21 (12-3) 18 (-27) 15 (8-23) 15 (8-23) 13 (6-) 16 (-23) 14 (8-21) 14 (8-21) 12 (7-18) 14 (8-21) 14 (8-21) 12 (7-18) 14 (15-19) 送り量 f (mm/rev).2 (.1-.4).4 (.1-.6).3 (.1-.45).35 (.2-.6).45 (.2-.7).5 (.35-.8).3 ( ).4 (.2-.6).5 (.2-.7).6 (.35-.8).4 (.2-.6).5 (.2-.7).6 (.35-.8).8 ( ) 推奨値 Optimum 凡例 Legend ( 下限値 上限値 ) Min. Max. 6 切込み a p (mm) 1.5 (.5-2.) 1.5 (.5-2.5) 2.2 (.8-5.) 3. (1.8-6.) 3. (1.-6.) (3.-8.) 3.5 (.8-5.) (1.8-6.) (1.5-7.) 5. (3.-8.) 5. (1.8-6.) 5. (2.-8.) 6.5 (3.-9.) 8. (-13.5)

7 ACE COAT Application Examples Turbine Hub CNMG1248N-GE v c =21m/min, f=.3mm/rev, a p =1.mm, Wet 1.6times longer tool life using application forged skin and rough turning 3 Up 16% Stable tool life even in roughing of workpieces with forged skin!! Output Shaft CNMG1248N-SX v c =~4m/min, f=.25mm/rev, a p =.5~mm, Wet 4 3 Comparable to P1 grade with longer tool life!! 2.7times longer tool life using against P1 gradeapplication high speed turning. Up 27% Balancer WNMG848N-GU v c =22m/min, f=.18mm/rev, a p =1mm, Wet Turbine Hub CNMG1248N-GU v c =m/min, f=.25mm/rev, a p =2.mm, Wet 1.7times longer tool life and Higher chipping resistance using application interrupted turning 6 3 Up 17% Excellent reliability and long tool life in interrupted machining!! Good finishing with long tool life for Low Alloy Steel machining!! 1, 5 1.7times longer tool life and good surface finishing using application low carbon alloy steel turning. Up 18% Compact Knuckle WNMG8412N- v c =191m/min, f=.45mm/rev, a p =1~2.mm, Wet Carrier Flange DCMT11T38N- v c =18m/min, f=.17mm/rev, a p =1mm, Wet 25% increase in tool life and more stability using against P1 grade- application forged high carbon steel turning. 5 Up 25% 7 Comparable to P1 grade with improved stability against sudden chip off!! Good wear resistance and long tool life even for ID boring!! 15 AC Tool life more than double using by improving flank wear resistance application boring Up 22%

8 ACE COAT Cutting Efficiency 抜群の信頼性 Excellent Reliability Chipping resistance 6, Outstanding tool life Wear resistance 5, Good4,.5 3,.4 Chipping resistance doubled! (mm).3 2, Wear Flank Number of impacts Resistance Chipping Wear Resistance 1, Conventional Competitor(P3) Work material SCM43534CrMo4 (4 grooves) Insert CNMG1248N-GU Holder PCLNR Conditions v c =22m/min, f=.3mm/rev, a p =1.5mm, Wet Good 推奨切削条件 Recommended cutting conditions.2.1 Competitor(P3) Cutting time (min) Conventional Wear resistance increases to 15% Work material SCM435 34CrMo4 Insert CNMG1248N-GU Holder PCLNR Conditions v c =22m/min, f=.3mm/rev, a p =1.5mm, Wet チップ 切刃長とチップブレーカ Insert specification and Chipbreaker SE GU C N M 12 D N M 15 GE S N M 12 UX T N M 16 T N M 22 W N M 8 GU GE UX C N M 16 S N M 15 C N M 19 C N M 25 D N M 19 S N M 19 S N M 25 T N M 27 HF S N M 31 HF 軟鋼 (SS4 など ) 低炭素鋼 (S1C など ) 低合金鋼 (SCM415 など ) 18HB 以下 切削速度 v c (m/min) (12-3) (12-3) 18 (-25) 18 (-25) 15 (-) 18 (-25) 15 (-) 15 (-) 13 (8-18) 15 (-) 15 (-) 13 (8-18) 15 (12-19) 11 (7-15) 送り量 f (mm/rev).2 (.1-.4).3 (.1-.45).35 (.2-.6).45 (.2-.7).5 (.35-.8).3 ( ).4 (.2-.6).5 (.2-.7).6 (.35-.8).4 (.2-.6).5 (.2-.7).6 (.35-.8).8 ( ) (.8-1.6) 切込み a p (mm) 1.3 (.5-2.) 2.2 (.8-5.) 3. (1.8-6.) 3. (1.-6.) (3.-8.) 3.5 (.8-5.) (1.8-6.) (1.5-7.) 5. (3.-8.) 5. (1.8-6.) 5. (2.-8.) 6.5 (3.-9.) 8. (-13.5) 8. (5.-27.) 高炭素鋼 (S45C など ) 高合金鋼 (SCM435 など ) 18HB 以上 切削速度 v c (m/min) 18 (12-25) 15 (-) 13 (8-18) 13 (8-18) (7-16) 13 (9-17) 11 (7-15) 11 (7-15) (6-14) 11 (7-15) 11 (7-15) (6-14) 12 (9-16) 8 (5-12) 送り量 f (mm/rev).2 (.1-.4).3 (.1-.45).35 (.2-.6).45 (.2-.7).5 (.35-.8).3 ( ).4 (.2-.6).5 (.2-.7).6 (.35-.8).4 (.2-.6).5 (.2-.7).6 (.35-.8).8 ( ) (.8-1.6) 推奨値 Optimum 凡例 Legend ( 下限値 上限値 ) Min. Max. 切込み a p (mm) 1.3 (.5-2.) 2.2 (.8-5.) 3. (1.8-6.) 3. (1.-6.) (3.-8.) 3.5 (.8-5.) (1.8-6.) (1.5-7.) 5. (3.-8.) 5. (1.8-6.) 5. (2.-8.) 6.5 (3.-9.) 8. (-13.5) 8. (5.-27.) 8

9 ACE COAT Application Examples Hub DNMG15412N-UX v c =15m/min, f=.25mm/rev, a p =1.mm, Wet Bolt (Construction machine) CNMG1248N-GU v c =17m/min, f=.25mm/rev, a p =2.5mm, Wet 15 Up 3% 8 Up 16% Pinion gear 15 3% increase in tool life using application interrupted and continuous turning. Up 3% AC3 3% increase in tool life using application hardly interrupted turning. 5 Machine part CNMG12412N- v c =12 15m/min, f=.25mm/rev, a p =1.5mm, Wet 1 5 Up 23% Productivity up to 125% and tool life more than doubled using application interrupted turning. SNMG12412N-UX v c =17m/min, f=.35mm/rev, a p =1.5mm, Wet Long tool life in applications with a combination of continuous and interrupted machining!! 92 Improved efficiency and tool life!! % increase in tool life using - application interrupted and continuous turning. Cam shaft DNMG1548N-GU v c =22m/min, f=.25mm/rev, a p =1.mm, Wet Able to compete against P2 grade carbide!! 3% increase in tool life using against P2 grade application continuous turning. Gear (Construction machine) SNMM19616N- v c =115m/min, f=.8mm/rev, a p =5~1mm, Wet Long tool life even for heavy interrupted cutting!! Stable and long tool life in heavy roughing!! ø6 Cutting time (min/ cutting edge) Up 49% Up 3% 49% increase in tool life using application heavy roughing with large fluctuations in depth. AC3 Long tool life in applications with a combination of continuous and interrupted machining!! ,664 5

10 刃先交換 ISO チップ ( ネガティブチップ ) ISO Indexable Inserts (Negative Insert) ネガティブ 8 菱形 Negative 8 Diamond Type 内接円 厚さ 穴径 ノーズ半径 CNMG 938N-FL CNMG 1244N-FL.4 FL 1248N-FL.8 CNMG 934N N-.8 CNMG 1244N N N- CNMG 1244N-W N-W.8 W 12412N-W CNMG 934N N-.8 CNMG 9T34N T38N-.8 CNMG 944N N-.8 CNMG 1244N N N- CNMG 1244N-SE N-SE.8 SE 12412N-SE CNMG 1244N-SEW N-SEW.8 SEW 12412N-SEW CNMG 1244N-SX N-SX.8 SX 12412N-SX CNMG 934N-GU N-GU.8 CNMG 1244N-GU N-GU N-GU GU 12416N-GU 1.6 CNMG 1668N-GU N-GU N-GU 1.6 CNMG 1244N-GE N-GE N-GE 12416N-GE 1.6 CNMG 1668N-GE.8 GE 16612N-GE N-GE 1.6 CNMG 19612N-GE N-GE 1.6 CNMG 1248N-GUW N-GUW GUW CNMG 16612N-GUW CNMG 934N-UX N-UX.8 CNMG 1244N-UX N-UX N-UX 12416N-UX 1.6 CNMG 1668N-UX.8 UX 16612N-UX N-UX 1.6 CNMG 1968N-UX N-UX N-UX 1.6 CNMG 934N-UG N-UG.8 CNMG 9T34N-UG T38N-UG.8 CNMG 944N-UG.4 948N-UG.8 CNMG 1244N-UG.4 UG 1248N-UG N-UG 12416N-UG 1.6 CNMG 1668N-UG N-UG N-UG 1.6 CNMG 1968N-UG N-UG UG 19616N-UG 1.6 CNMG 1244N-UP N-UP N-UP UP CNMG 19612N-UP ネガティブ 8 菱形 ( つづき )Negative 8º Diamond Type (Con't) 内接円 厚さ 穴径 ノーズ半径.8 CNMG 1248N N N- 1.6 CNMG 1668N N N- 1.6 CNMG 1968N N N N- 2.4 CNMG 25924N CNMG 1248N-MX N-MX 12416N-MX 1.6 CNMG 1668N-MX.8 MX 16612N-MX N-MX 1.6 CNMG 19612N-MX N-MX 1.6 CNMG 1244N-UZ N-UZ N-UZ 12416N-UZ 1.6 CNMG 1668N-UZ.8 UZ 16612N-UZ N-UZ 1.6 CNMG 1968N-UZ N-UZ N-UZ 1.6 CNMG 1244N-GZ N-GZ N-GZ GZ 12416N-GZ 1.6 CNMM 1248N-MP N-MP 12416N-MP 1.6 CNMM 1668N-MP N-MP N-MP 1.6 CNMM 1968N-MP.8 MP 19612N-MP N-MP N-MP 2.4 CNMM 25724N-MP CNMM 25924N-MP CNMG 1248N N N- 1.6 CNMG 1668N N N- 1.6 CNMG 19612N N N- 2.4 CNMG 25924N CNMM 1248N N N- 1.6 CNMM 16612N N- 1.6 CNMM 19612N N N- 2.4 CNMM 1248N-HP N-HP 12416N-HP 1.6 CNMM 1668N-HP N-HP N-HP 1.6 HP CNMM 1968N-HP N-HP N-HP N-HP 2.4 CNMM 19616N-HF N-HF 2.4 CNMM 25924N-HF HF 25932N-HF 3.2 印 : 標準品 印 : 標準品 ( 拡充品 ) 無印 : 受注生産品 : チップ mark : Standard stock item, mark : Standard stocked item(expanded), Blank : Made to order item, : Wiper insert 1

11 ISO Indexable Inserts (Negative Insert) 刃先交換 ISO チップ ( ネガティブチップ ) ネガティブ 55 菱形 Negative 55º Diamond Type 内接円 厚さ 穴径 ノーズ半径 DNMG 1544N-FL N-FL.8 FL DNMG 1144N N-.8 DNMG 1542N N N N- DNMG 1144N N N- DNMG 1544N N N- DNMG 1564N N N- DNMG 1148N-SE.8 DNMG 1544N-SE N-SE N-SE 15416N-SE 1.6 SE DNMG 1564N-SE N-SE N-SE 15616N-SE 1.6 DNMX 1144N-SEW N-SEW N-SEW DNMX 1544N-SEW N-SEW.8 SEW 15412N-SEW DNMX 1564N-SEW N-SEW N-SEW DNMG 1544N-SX N-SX.8 SX 15412N-SX DNMG 1144N-GU N-GU.8 GU 11412N-GU DNMG 1544N-GU N-GU N-GU 15416N-GU 1.6 DNMG 1564N-GU.4 GU 1568N-GU N-GU 15616N-GU 1.6 DNMG 1148N-GE N-GE DNMG 1544N-GE N-GE N-GE 15416N-GE 1.6 GE DNMG 1564N-GE N-GE N-GE 15616N-GE 1.6 DNMG 1148N-UX.8 DNMG 1544N-UX N-UX N-UX DNMG 1564N-UX.4 UX 1568N-UX N-UX 15616N-UX 1.6 DNMG 1144N-UG N-UG.8 DNMG 1544N-UG N-UG N-UG UG DNMG 1564N-UG N-UG N-UG 15616N-UG 1.6 DNMG 1544N-UP N-UP.8 UP 15412N-UP 近似値 ISO 規格に準拠しておりません Approximation, ISO standard non-compliance ネガティブ 55 菱形 ( つづき )Negative 55º Diamond Type (Con't) 内接円 厚さ 穴径 ノーズ半径.8 DNMG 1548N N N- 1.6 DNMG 1568N N N- 1.6 DNMG 1548N-MX N-MX DNMG 1568N-MX.8 MX 15612N-MX DNMG 1544N-UZ N-UZ N-UZ UZ DNMG 1568N-UZ N-UZ DNMG 1544N-GZ N-GZ N-GZ GZ DNMG 1568N-GZ N-GZ DNMG 1544R-HM L-HM R-HM.8 HM 1548L-HM.8 DNMM 1544N-MP N-MP N-MP 15416N-MP 1.6 DNMM 1564N-MP.4 MP 1568N-MP N-MP 15616N-MP 1.6 DNMG 1548N N N- 1.6 DNMG 1568N N N- 1.6 DNMM 1544N-HP N-HP N-HP 15416N-HP 1.6 DNMM 1564N-HP.4 HP 1568N-HP N-HP 15616N-HP 1.6 ネガティブ正方形 Negative Square Type SNMG 1248N-FL.8 FL SNMG 1248N N- SNMG 1248N-.8 SNMG 1248N-SE N-SE SE SNMG 1248N-SX N-SX SX SNMG 934N-GU N-GU.8 SNMG 1244N-GU N-GU.8 SNMG 12412N-GU GU 12416N-GU 1.6 SNMG 1568N-GU N-GU N-GU 1.6 SNMG 1248N-GE N-GE 12416N-GE 1.6 SNMG 1568N-GE.8 GE 15612N-GE N-GE 1.6 印 : 標準品 印 : 標準品 ( 拡充品 ) 無印 : 受注生産品 : チップ mark : Standard stock item, mark : Standard stocked item(expanded), Blank : Made to order item, : Wiper insert 11

12 刃先交換 ISO チップ ( ネガティブチップ ) ISO Indexable Inserts (Negative Insert) ネガティブ正方形 ( つづき )Negative Square Type (Con't) UX ノーズ内接円厚さ穴径半径 SNMG 938N-UX SNMG 1244N-UX N-UX.8 SNMG 12412N-UX 12416N-UX 1.6 SNMG 19612N-UX N-UX 1.6 SNMG 938N-UG SNMG 1248N-UG N-UG 12416N-UG 1.6 UG SNMG 15612N-UG SNMG 19612N-UG N-UG 1.6 UG SNMG 25924N-UG SNMG 1244N-UP N-UP.8 UP 12412N-UP SNMG 1248N N N- 1.6 SNMG 1568N N N- 1.6 SNMG 19612N N N- 2.4 SNMG 25924N SNMG 1248N-MX N-MX 12416N-MX 1.6 SNMG 15612N-MX N-MX 1.6 MX SNMG 19612N-MX N-MX 1.6 SNMG 1248N-UZ N-UZ 12416N-UZ 1.6 SNMG 15612N-UZ UZ SNMG 19612N-UZ N-UZ 1.6 SNMG 1248N-GZ N-GZ GZ 12416N-GZ 1.6 SNMG 1248R-HM L-HM.8 HM SNMM 1248N-MP N-MP 12416N-MP N-MP 2. SNMM 15612N-MP N-MP 1.6 MP SNMM 19612N-MP N-MP 1.6 SNMM 25724N-MP SNMM 25924N-MP SNMM 31924N-MP SNMG 1248N N N- 1.6 SNMG 1568N N N- 1.6 SNMG 19612N N N- 2.4 SNMG 25924N SNMM 1248N N N- 1.6 SNMM 15616N SNMM 19612N N N- 2.4 SNMM 1248N-HP N-HP 12416N-HP 1.6 SNMM 19612N-HP N-HP 1.6 HP SNMM 25724N-HP SNMM 25924N-HP SNMM 31924N-HP ネガティブ正方形 ( つづき )Negative Square Type (Con't) 厚さ 穴径 ノーズ半径 Thickness Hole Nose radius 内接円 Inscribed circle SNMM 25724N-HU SNMM 25924N-HU HU SNMM 31924N-HU SNMM 25724N-HW SNMM 25924N-HW HW SNMM 31924N-HW SNMM 19616N-HF N-HF 2.4 SNMM 25724N-HF N-HF 3.2 HF SNMM 25924N-HF N-HF 3.2 SNMM 31924N-HF ネガティブ三角形 Negative Triangular Type TNMG 1644N-FL N-FL.8 FL TNMG 1644N N N- TNMG 1644N N N- TNMG 1644N-SE N-SE N-SE TNMG 2244N-SE.4 SE 2248N-SE N-SE TNMG 1634N-SX N-SX.8 TNMG 1644N-SX N-SX.8 SX TNMG 2244N-SX N-SX N-SX TNMG 1644N-GU N-GU N-GU 16416N-GU 1.6 GU TNMG 2244N-GU N-GU N-GU TNMG 1644N-GE N-GE N-GE GE TNMG 2248N-GE N-GE TNMG 1644N-UX N-UX N-UX UX TNMG 2248N-UX N-UX TNMG 1644N-UG N-UG N-UG UG 16416N-UG 1.6 TNMG 2248N-UG N-UG UG TNMG 1644N-UP N-UP N-UP UP TNMG 2248N-UP N-UP TNMG 1648N N- TNMG 2248N N N- 1.6 TNMG 27612N N- 1.6 TNMG 1648N-MX N-MX TNMG 2248N-MX.8 MX 22412N-MX 印 : 標準品 印 : 標準品 ( 拡充品 ) 無印 : 受注生産品 : チップ mark : Standard stock item, mark : Standard stocked item(expanded), Blank : Made to order item, : Wiper insert 12

13 ネガティブ三角形 ( つづき )Negative Triangular Type (Con't) ISO Indexable Inserts (Negative Insert) 刃先交換 ISO チップ ( ネガティブチップ ) 内接円 厚さ 穴径 ノーズ半径 TNMG 1644N-UZ N-UZ N-UZ 16416N-UZ N-UZ 2. TNMG 2248N-UZ.8 UZ 22412N-UZ 22416N-UZ 1.6 TNMG 2768N-UZ N-UZ N-UZ 1.6 TNMG 1644N-GZ N-GZ GZ 16412N-GZ TNMG 1644R-HM L-HM R-HM L-HM.8 TNMG 2244R-HM.4 HM 2244L-HM R-HM L-HM.8 TNMM 1644N-MP N-MP N-MP TNMM 2248N-MP.8 MP 22412N-MP 22416N-MP 1.6 TNMM 27612N-MP N-MP 1.6 TNMG 1648N N- TNMG 2248N N N- 1.6 TNMM 2248N N N- 1.6 TNMM 1648N-HP N-HP TNMM 2248N-HP N-HP HP 22416N-HP 1.6 TNMM 27612N-HP N-HP 1.6 ネガティブ 35 菱形 Negative 35 Diamond Type VNMG 1644N-FL N-FL.8 FL VNMG 1644N N N- VNMG 1644N N-.8 VNMG 1644N-SE N-SE.8 SE VNMG 1644N-SX N-SX.8 SX VNMG 1644N-GU N-GU.8 GU 16412N-GU VNMG 1644N-GE N-GE.8 GE 16412N-GE VNMG 1644N-UX N-UX.8 UX 16412N-UX VNMG 1644N-UG N-UG.8 UG VNMG 1644N-UP N-UP.8 UP VNMG 1644N-UZ N-UZ.8 UZ 16412N-UZ VNMG 1644N-GZ N-GZ.8 GZ 16412N-GZ ネガティブ六角形 Negative Trigon Type ノーズ内接円厚さ穴径半径.4 WNMG 844N-FL 848N-FL.8 FL WNMG 644N N N- WNMG 844N N N- WNMG 644N-W.4 648N-W.8 WNMG 844N-W.4 848N-W.8 W 8412N-W WNMG 6T34N T38N-.8 WNMG 644N N N- WNMG 844N N N- WNMG 844N-SE.4 848N-SE.8 SE 8412N-SE WNMG 644N-SEW.4 648N-SEW.8 WNMG 844N-SEW.4 SEW 848N-SEW N-SEW WNMG 844N-SX.4 848N-SX.8 SX 8412N-SX WNMG 644N-GU.4 648N-GU N-GU WNMG 844N-GU.4 GU 848N-GU N-GU WNMG 648N-GE N-GE WNMG 844N-GE.4 848N-GE.8 GE 8412N-GE 8416N-GE 1.6 WNMG 648N-GUW.8 WNMG 848N-GUW.8 GUW 8412N-GUW WNMG 844N-UX.4 848N-UX.8 UX 8412N-UX WNMG 6T34N-UG T38N-UG.8 WNMG 644N-UG.4 648N-UG.8 UG WNMG 844N-UG.4 848N-UG N-UG WNMG 848N-UP N-UP UP WNMG 648N N- WNMG 848N N- 8416N- 1.6 WNMG 848N-MX N-MX MX WNMG 844N-UZ.4 848N-UZ.8 UZ 8412N-UZ WNMG 844N-GZ.4 848N-GZ.8 GZ 8412N-GZ WNMG 648N N- WNMG 848N N- 8416N- 1.6 印 : 標準品 印 : 標準品 ( 拡充品 ) 無印 : 受注生産品 : チップ mark : Standard stock item, mark : Standard stocked item(expanded), Blank : Made to order item, : Wiper insert 13

14 刃先交換 ISO チップ ( ポジティブチップ )ISO Indexable Inserts (Positive Insert) ポジティブ 8 菱形 Positive 8º Diamond Type W SC W 逃げ角 Relief angle ノーズ内接円厚さ穴径半径 CCMT 622N- 624N-.4 CCMT 9T34N T38N-.8 CCMT 9T34N-W T38N-W.8 CCMT 622N N N-.8 CCMT 9T32N-.2 9T34N T38N-.8 CCMT 622N N N-.8 CCMT 9T32N-.2 9T34N T38N-.8 CCMT 1244N N-.8 CCMT 624N-SC CCMT 834N-SC CCMT 938N-SC CCMT 1248N-SC CCMT 9T34N T38N-.8 CPMT 824N CPMT 934N N-.8 CPMT 934N-W N-W.8 CPMT 824N CPMT 934N N-.8 CPMT 824N N CPMT 934N N-.8 CPMT 824N N CPMT 934N N-.8 ポジティブ 55 菱形 Positive 55º Diamond Type DCMT 722N N-.4 DCMT 11T32N-.2 11T34N T38N-.8 DCMT 722N N N-.8 DCMT 11T32N-.2 11T34N T38N-.8 DCMT 722N N N-.8 DCMT 11T32N-.2 11T34N T38N-.8 DCMT 11T34N T38N-.8 ポジティブ円形 Positive Round Type RCMT 3MN-RX MN-RX MN-RX RX 6MN-RX MN-RX RCMT 124MN-RH MN-RH RH 6MN-RH ポジティブ円形 ( つづき )Positive Round Type (Con't) 逃げ角 Relief angle ノーズ内接円厚さ穴径半径 RCMX 3MN-RP MN-RP MN-RP MN-RP RP 257MN-RP MN-RP ポジティブ正方形 Positive Square Type SCMT 9T34N T38N-.8 SCMT 9T34N T38N-.8 SCMT 9T34N T38N-.8 SCMT 1244N N-.8 SCMT 9T38N SCMT 1248N SPMT 934N N-.8 SPMT 934N N-.8 SPMT 934N-SF N-SF.8 SF ポジティブ三角形 Positive Triangular Type TCMT 1124N N-.8 TCMT 1124N N-.8 TCMT 1124N N-.8 TCMT 16T34N T38N-.8 TPMT 922N N TPMT 1134N N-.8 TPMT 822N N-.4 TPMT 922N N-.4 TPMT 1132N N N-.8 TPMT 1634N N-.8 TPMT 1644N N-.8 TPMT 1132N N N-.8 TPMT 1644N N-.8 TPMT 1134N N TPMT 1644N N-.8 TPMH 1134N-SF N-SF.8 SF TPMT 1644N-SF N-SF.8 SF 印 : 標準品 無印 : 受注生産品 : チップ mark : Standard stock item, Blank : Made to order item, : Wiper insert 14

15 ISO Indexable Inserts (Positive Insert) 刃先交換 ISO チップ ( ポジティブチップ ) ポジティブ 35 菱形 Positive 35º Diamond Type 逃げ角 Relief angle ノーズ内接円厚さ穴径半径 VBMT 1134N VBMT 1644N N-.8 VBMT 1132N N N-.8 5 VBMT 1644N N N- VBMT 1644N N N- VCMT 1644N N-.8 VCMT 822N N-.4 VCMT 1644N N-.8 VCMT 1644N N-.8 ポジティブ六角形 Positive Trigon Type WPMT 1124N WPMT 1638N ポジティブ正方形 ( 穴なし ) Square Type (Without Insert Hole) 寸 法 (mm) 逃げ角 Relief ノーズ angle 内接円厚さ穴径半径 SPMR 934N-SF N-SF.8 11 SPMR 1234N-SF.4 SF 1238N-SF N-SF SPMR 934N-UJ N-UJ.8 11 SPMR 1234N-UJ UJ N-UJ.8 ポジティブ三角形 ( 穴なし ) Triangular Type (Without Insert Hole) TPMR 1134N-SF N-SF.8 11 TPMR 1634N-SF.4 SF 1638N-SF N-SF TPMR 1134N-UJ N-UJ.8 11 TPMR 1634N-UJ UJ N-UJ.8 印 : 標準品 無印 : 受注生産品 mark : Standard stock item, Blank : Made to order item Inserts for T-REX, SumiGrip, SumiGrip Jr. T-REX バイト / つっきるくん Jr./ つっきるくん T-REX チップ ( 倣い加工用 ) T-REX Insert (For Profiling) ネガティブ頂角 55 Negative 55º Apex Angle ノーズ内接円厚さ半径 Inscribed circle Thickness Nose radius TRM FL FL.8 FL TRM TRM TRM GU GU GU GU 印 : 標準品 無印 : 受注生産品 mark : Standard stock item, Blank : Made to order item つっきるくん Jr. / つっきるくん用チップ ( 突切り加工用 ) SumiGrip, SumiGrip Jr. Insert (For Cut Off) STFH/STFS/WCFH/WCFS 用チップ Inserts for STFH, STFS, WCFH, WCFS Type Neutral (N) Right Hand (R) Left Hand (L) WCF 2T : =.15 WCF ( 一般鋼用 ) (General purpose) WCF L2T WCF L3 WCF L4 WCF L5 WCF N2T WCF N3 WCF N4 WCF N5 WCF R2T WCF R3 WCF R4 WCF R5 WCF 2T ( 小径用 低抵抗型 ) (Small dia., Low cutting force) 印 : 標準品 mark : Standard stock item 15

16 SEC- 型用チップ Inserts for SEC- Series 溝入れ 横送り 型用チップ ( 溝入れ 突切り用 ) Inserts for (For Grooving, Cut Off) 溝入れ 突切り倣い突切り(勝手付きGrooving / Turning Grooving / Cut-Off Profiling 本図は右勝手 (R) を示す Drawing shows a right hand tool. 4-5 )Cut-Off(Handed) w Shape MG 型 MG Type ML 型 ML Type w=~4.mm GG 型 GG Type GL 型 GL Type GF 型 GF Type 汎用タイプ General Purpose 低送りタイプ Low Feed Type w=5.mm 汎用タイプ General Purpose 低送りタイプ Low Feed Type 低抵抗タイプ Low Cutting Forces Type RG 型 RG Type CG 型 CG Type 汎用タイプ General Purpose Shape 汎用タイプ General Purpose S/M/MS/L/LS/I/F/FS 用チップ Inserts for S,M,MS,L,LS,I,F,FS Type Cat. No 寸法 (mm) w 刃幅 Grooving width 公差 Tolerance r ε s 包装単位 Package 適用ホルダ Applicable Holder S M MS L LS I GCM N34-MG D 3. ± GCM N48-MG D 4. ± GCM N58-MG D 5. ± GCM N68-MG D 6. ± GCM N78-MG D 7. ± GCM N88-MG D 8. ± GCM N32-ML D 3. ± GCM N44-ML D 4. ± GCM N54-ML D 5. ± GCM N64-ML D 6. ± GCM N74-ML D 7. ± GCM N84-ML D 8. ± GCM N2-GG D 2. ± GCM N32-GG D 3. ± GCM N42-GG D 4. ± GCM N52-GG D 5. ± GCM N62-GG D 6. ± GCM N34-GG D 3. ± GCM N44-GG D 4. ± GCM N54-GG D 5. ± GCM N64-GG D 6. ± GCM N74-GG D 7. ± GCM N84-GG D 8. ± GCM N2-GL D 2. ± GCM N32-GL D 3. ± GCM N42-GL D 4. ± GCM N52-GL D 5. ± GCM N62-GL D 6. ± GCM N74-GL D 7. ± GCM N84-GL D 8. ± GCM N32-GF D 3. ± GCM N42-GF D 4. ± GCM N52-GF D 5. ± GCM N62-GF D 6. ± GCM N315-RG D 3. ± GCM N42-RG D 4. ± GCM N525-RG D 5. ± GCM N63-RG D 6. ± GCM N735-RG D 7. ± GCM N84-RG D 8. ± Cat. No 印 : 標準品 印 : 適用ホルダあり 印 : 適用ホルダ受注生産 mark: Standard stocked item mark: Standard stock item mark: Made to order item 寸法 (mm) R L 刃幅公差 Grooving width Tolerance GCM R/L2-CG-5 D D 2. ± w r ε s 包装単位 Package F FS 適用ホルダ Applicable Holder S M MS L LS I GCM R/L32-CG-5 D D 3. ± GCM R/L42-CG-5 D D 4. ± F FS チップとホルダの刃幅 w は同一の組合わせでご使用ください Please use the same grooving width for the inserts and holder.