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1
2
3 FITTINGS
4 The inserted product photograph is made by 3DCG, and there are little differ things actually. Please refer us without reserve if you have any questions.
5 The contents of this catalog are subject to change without notice for technical improvement.
6
7 TS TPS 90E-W 45E-W 18ND-W TEE-W TEEV-W TEEX-W TEEVX-W CF-W CF-W CF-E CF-WX CF-WXE CF- CP3K CPK CPD GS-C GS-C E-C E-C-W 45E-C 45E-C-W 18ND-C 18ND-C-W TEE-3C TEE-CCW TEE-CWC TEEX-3C TEEV-WCW TEEVX-WCW TEEV-3C TEEVX-3C CROS-4C RDC-C RDE-C RDC-W-C RDE-W-C RDC-C-W RDE-C-W HSD-C HSD-CX CF-RC THD-C THSC-C JFD-C M-W M-W NR-W NR-W M-E NR-E GS- NH-S() NH-S() NR VSF-KUMITTE VSF-T VSF-S VSF-P GS--VSF T-VSF EXPJ 3-D-UN DIN-D-UN PR-C PR-JFD PR-M PR-VSF- PR-NO PR-VSF-T PR-NH PR-VSF-T PHG-M PHG- PHG-S CSP STD-S SD3 PN-M10/M1 PSP SP-R TEX CK-M CK- CK-C SP-H-S SP-H- J-1 J-16 J-0 J-4 NR NR M E-M E-NH-S() E-1NH-S() E-M-W E--W 45E-M 45E-NH-S() 45E-1NH-S() 45E-M-W 45E--W 18ND-M 18ND-NH-S() 18ND-1NH-S() 18ND-M-W 18ND--W TEE-3M TEE-NOO-S() TEE-ONO-S() TEE-NNO-S() TEE-NON-S() TEE-3NH-S() CROS-4M CROS-4NH-S() RDC--M RDE--M RDC-M RDE-M HSD-M HSD- THD-M THD-NH-S() JFD-M JFD-NH-S() TEEH-W TND-W CROS-W HSD-W RDC-W RDE-W THD-W JFD-W
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9 PIPES,FITTING FOR WEDING END
10 The Sanitary Pipes apply to JIS-G3447 Stainless Steel Sanitary Pipes. The Union fittings are based on ISO standard. Specifications Materials : SUS304, SUS316, SUS316 (but,815 is only SUS316.) Surface finish Standard : baff finish (#30 to #400) for internal surface (Ra 1.0μm) baff finish (#30 to #400) for external surface (Ra.5μm) Option : Pickling finish Internal surface finish Electro polishing Pickling finish Electro polishing External surface finish Stainless beads shot pplicable Standards Sanitary Pipes Detail form dimensions JIS-G Face-to-Face dimensions (Center-to-Face dimensions) JIS-G Small Dia. Sanitary Pipes JIS-G JIS-G Elbows, Tees OSS OSS Clamp Union Fittings ISO/OSS ISO/OSS Screwed Union Fittings Flange Union Fittings Other Special Fittings Piping Supports and Tools ISO/OSS OSS / JIS OSS OSS ISO/OSS OSS / JIS-10 OSS JIS-G3447 Stainless Steel Sanitary Pipes ISO International organaization for Standardization OSS Osaka Sanitary Standards JIS-G3459 Stainless Steel Pipes JIS-10 asic Dimensions of Ferrous Material Pipe Flanges Gasket (Ferrule,-type)kinds Gaskets for Sanitary Fittings are available in a number of alternative materials : NR, silicone rubber, EPDM, fluoro-rubber, (FKM)PTFE, and "Sani Clean" (PTFE + EPDM). The characteristics of each gasket material are briefly described in the following paragraphs to help you select the gasket material optimum for your application. NR (black) Nitryl rubber NR gaskets are used widely for flood processing in general. However, they should not be used in a pipeline that feeds high-concentration acetic acid or an ester compound or in any environment where it can be exposed to steam. The fluid temperature should preferably be not higher than 80 C. NR gaskets are execllent in oil resistance and thus suitable for pipelines that feed animal/vegetable oil. Silicone rubber (white) Silicone rubber is exellent in heat resistance but poor in steam resistance. Generaly since silicone rubber gaskets are poor in mechanical strength, they require particular attention when used in conjunction with JIS flanges. Silicone rubber gaskets exhibit relatively high resistance to weak acid and alkali solutions.
11 EPDM (black) ethylene propylene rubber EPDM gaskets are exellent in heat resistance and exhibit high resistance to water, hot water, acid and alkali solutions, but remarkably poor in oil resistance. Therefore, they should not be used in a pipeline that feeds food containing oil/fat. The fluid temperature should preferably be not higher than 10 C. FKM (black) fluoro-rubber FKM exhibits high resistance to heat, oil, and chemicals, but is poor in resistance to steam and acetic acid. The fluid temperature should preferably be not higher than 140 C. Kalrez (black) perfluoroelastomer Kalrez is a unique elastomer with a chemical resistance equal to Teflon. with higher heat resistance than that of conventional silicone and fluororubber and with elasticity equal to that of rubber.(there is only ferrule type gasket.) Note that, as the adoption criteria for each of these gasket materials, Osaka Sanitary uses materials tests and elution tests specified in Food and dditives Standards (Notice No.370 of 1959 issued by the Ministry of Health and Welfare of Japan), rticle 3-D-"Instruments, Containers and Packages Made of Synthetic Resin" and 3-D-3(1) For ordering
12 Type TS Type TPS 4000 t OD 815: right annealed () finish for internal surface Ra0.5μm #30#400 buff abrasive finish for external surface Ra.5μm Only SUS316 Type 90E-W Type 45E-W t OD Only SUS316 OD t Only SUS316
13 Type 18ND-W OD t Type TEE-W Type TEEV-W t t t Only SUS316 t OD OD OD t Only SUS316 t OD Photo is 3DCG.
14 Type TEEX-W OD t t1 OD1 Only SUS316 Type TEEVX-W OD t t1 OD1 Only SUS316
15 Type TEEH-W OD t E Only SUS316 C t1 OD1 E Type TND-W t OD Type CROS-W t OD Only SUS316 Type HSD-W OD1 1 OD Only SUS316 Photo is 3DCG.
16 Type RDC-W t1 OD1 t OD Size is same to the below chart Type RDE-W t1 OD1 t OD Only SUS316
17 Type THD-W Type JFD-W Only SUS316 1 OD 1 OD Flange Photo is 3DCG.
18
19 ISO FERRUE UNION FITTINGS
20 Welded Clamp Union Expanded Clamp Union Clamp and Gasket Ferrule for Welding Clamp and Gasket Ferrule for Expanding ISO standard clamped union joints are assembled by sand- wiching and clamping the gasket between the ferrule. When tightened, the union joints makes the inner surface of pipe and the seal surface come closely into contact. The welded clamped union is joined to the sanitary pipe by argon arc TIG welding. Inside and outside diameters of the portion to be welded conform to the inside and outside diameters of the JIS-G344 stainless steel sanitary pipe. The expanded clamped union is used to expand a pipe by a tube expander for subsequent joining of the joint. Working Pressure welded type 1.0MPa or less Expanded type 0.MPa or less
21 Type CF-W OD Only SUS316 Type CF-W OD Type CF-E D C Only SUS304 Photo is 3DCG.
22 Type CF-WX 1 OD Only SUS316 Only SUS304 Type CF-WXE 1 OD Type CF- 11 OD Only SUS316
23 Type CP3K D1 C Type CPK D1 C Type CPD D1 C Photo is 3DCG.
24 Major feafures What is the Kalrez? Kalrez is a unique elastomer with a chemical resistance equal to that of the Teflon. with higher heat resistance than that of conventional silicone and fluororubber and with elasticity equal to that of rubber. Solvent Resistance of Fluororubber and Kalrez Kalrez Comparison with other elastoners Excellent heat resistance and chemicar resistance Silicone rubber Fluororubber Heat resistance Superior Nitrile rubber Chemical resistance General bar perfluoroelastomer Superior Kalrez Extract Properties
25 Type GS-C Type GS-C Small dia The standard sk. It is not. y materials, the colors are different. y materials, the colors are different. Specify material. 6.4 C 5.5 C C Photo is 3DCG.
26 Type E-C Only SUS316 Type E-C-W Type 45E-C OD t Only SUS316 Only SUS316
27 Type 45E-C-W OD t Only SUS316 Type 18ND-C Type 18ND-C-W Type TEE-3C t OD 1 Only SUS316 Photo is 3DCG.
28 Type TEE-CCW Type TEE-CWC OD OD Type TEEX-3C 1 1 Only SUS316 Type TEEV-WCW OD
29 Type TEEVX-WCW 1 Only SUS316 Type TEEV-3C Photo is 3DCG. Only SUS316
30 Type TEEVX-3C 1 1 Only SUS316 Type CROS-4C
31 Type RDC-C Type RDE-C 1 Type RDC-C 1 Type RDE-C 1 1 ll SUS316 Photo is 3DCG.
32 Type RDC-W-C Type RDE-W-C OD OD t t 1 1 Type RDC-C-W Type RDE-C-W t OD 1 t OD 1
33 Type HSD-C 1 OD Only SUS316 Type HSD-CX Type CF-RC 1 4 OD SUS RC D SUS316 Photo is 3DCG.
34 Type THD-C SUS316 SUS
35 Type THSC-C Type JFD-C Flange 1 Photo is 3DCG.
36
37 ISO SCREWED UNION FITTINGS
38 Weld Male Union Expanded Male Union Hexagon Nut Male for Welding Gasket iner for Welding Hexagon Nut Male for Expanding Gasket iner for Expanding ISO standard threaded union joints use CME threads. When tightened, the union joints makes the inner surface of pipe and the seal surface come closely into contact. The welded threaded union is joined to the sanitary pipe by argo arc TIG welding. Inside and outside diameters of the portion to be welded conform to the inside and outside diameters of the JIS-G344 stainless steel sanitary pipe. THe expanded threaded union is used to expand a pipe by a tube expander for subquent joining of the joint. Working Pressure Welded type : 1.0MPa or less Expanded type : 0.MPa or less The tube expanded to P.-57.
39 Type M-W OD Type M-W OD Type NR-W OD Type NR-W Type M-E The inside groove isnt the groove for the screw. OD OD Photo is 3DCG.
40 Type NR-E Type GS- The inside groove isnt the groove for the screw. t OD Specify material. Type NH-S/NH- Type NH-S/NH- C
41 Type NR Type NR OD 30 OD Type NR Type M Photo is 3DCG.
42 Type E-M Type E-NH-S/E-NH- Type E-1NH-S/E-1NH- Type E-M-W Type E--W t OD t OD
43 Type 45E-M Type 45E-NH-S/45E-NH- Type 45E-1NH-S/45E-1NH- Type 45E-M-W Type 45E--W OD t t OD Photo is 3DCG.
44 Type 18ND-M Type 18ND-NH-S/18ND-NH- Type 18ND-1NH-S/18ND-1NH- Type 18ND-M-W OD Type 18ND--W t 1 OD t 1
45 Type TEE-3M Type TEE-NOO-S/TEE-NOO- Type TEE-ONO-S/TEE-ONO- Type TEE-NNO-S/TEE-NNO- Type TEE-NON-S/TEE-NON- Photo is 3DCG.
46 Type TEE-3NH-S/TEE-3NH- Type CROS-4M Type CROS-4NH-S/CROS-4NH- Type RDC--M 1
47 Type RDE--M 1 Type RDC-M 1 Type RDE-M 1 Photo is 3DCG.
48 Type HSD-M 1 OD1 OD Type HSD- 1 Type THD-M OD1 OD 1
49 Type THD-NH-S/THD-NH- Type JFD-M Type JFD-NH-S/JFD-NH- Flange 1 1 Flange 1 Photo is 3DCG.
50
51 FNGE UNION FITTINGS
52 Sanitary Flange Union Hexagon Nut Fixed Flange oose Flange Hexagon olt ap Joint Gasket pressure used Free from fluid collection at the gasket portion unlike JIS flanges. oose flanges allow piping without bolt hole alignment. High strength to piping expansion / shrikage and deflection.
53 Type VSF-KUMITTE Type VSF-T OD Type VSF-S t t Only SUS304 Type VSF-P OD Photo is 3DCG.
54 Type GS--VSF t OD Type T-VSF Specify material. d Photo is 3DCG.
55 FITTINGS for SPECI USE
56 Type EXPJ Photo is 3DCG.
57 Type 3-D-UN OD Type DIN-D-UN OD Photo is 3DCG.
58
59 PIPES WITH FITTINGS
60 Our ssociation also offers the secondary fabrication of pipes, joints and others. We manufacture such high quality products at our factories which are not fully responded at the local factories. We offer the same manufacturing quality of products as our joint products. The following are some example of our products. If you should need any further information regarding our products, please do not hesitate to contact our ssociation. Curved pipe (R=radius) l Different R is applied for production depending its size. l ngle l Interplanar spacing ( R Curve End, Straight Pipes: 00 etc) Joints (Plain end, Ferrule, etc) ranch pipes (Header pipes, Y-branch pipes) Prefabricated Piping We tailor the fabrication of pipes to your requirements with various combinations of pipes, elbows, reducers, ferrules, screws and others. The Pipe with Fittings can be manufactured to meet your specifications. For Ordering Please inform us those items below. 1Type Material 3Nominal size and Dimensions " " 4Internal and External surface finish 5Quantity
61 Type PR-C Type PR-JFD Type PR-M Type PR-VSF- Photo is 3DCG.
62 Type PR-NO Type PR-VSF-T Type PR-NH Type PR-VSF-T Photo is 3DCG.
63 PIPING SUPPORT ND TOOS
64 Type PHG-M Type PHG- Type PHG-S Type CSP C M10 19 D 19 C 1 C M8 D 19 C 19 C 19 C M1 D
65 Type STD-S SD Type PN-M10 / Type PN-M1 1 5 Type PSP M10M Type SP-R Photo is 3DCG.
66 Type TEX Type CK-M CK- CK-C C C C Type SP-H-S, SP-H- luminum Photo is 3DCG.
67 Type J d Photo is 3DCG.
68
69 TECHNIC INFORMTION
70 Stainless Steel Sanitary Pipes-1994 Stainless Steel Pipes Sanitary Standards(International ssociation of Milk,Food and Environmental Sanitarians,U.S public Health Service) International Organization for Standadization DIN Deutsches Insitut fur Nonmung(GERMNY)
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73 Sanitary Pipe Size Selection and Optimum Flow Rate The pipe size optimum for a process pipeline is dependent on the relationship between the following factors : Pump capacity Pipe pressure loss In sanitary piping, the cleanability of the pipeline serves as another important factor. The following are typical requirements for implementing sufficient cleanability : The flow velocity must be 0.6m/sec or higher (to prevent retention of air in the upper portion of the pipe interior). The flow rate must be such that turbulent flow is formed. Table 1 shows recommended flow rate ranges and other data useful for size selection. Note 1. When selecting the optimum pipe size by flow velocity (flow rate), make sure that the CIP pump capacity is large enough to compensate for the total pressure loss in the process pipeline subject to CIP. Note. s a rough guideline, it is preferable to select a pipe size whose pressure loss is approximately Pa for small-diameter pipes or not larger than Pa for medium- to large-size-pipes.
74 Sanitary Pipe Head osses s 3.5 s s Flow Rate s.0 s 1.5 s s Pipe Run-ength of Fittings(m) Friction Head oss meter of Pipe 1mmHO= Pa 1kPa=10 3 Pa 1MPa=10 6 Pa
75 Piping Gradient pipeline laid horizontally should preferably have a slight gradient so that fluid can be discharged by gravity. Generally, a practicable gradient should be selected from the range of 1/75 to 1/150. Piping Support Pitch Piping supports are used to prevent pipe deflection and excessive tension of fittings to protect apparatus. lthough the optimum support pitch is dependent on the layout, refer to the following table for the support pitch for straight pipelines. l l Thermal Expansion/Shrinkage of Pipe Thermal expansion/shrinkage of a pipe is given by the following formula. l l l l lpipe expansion/shrinkage (mm) Pipe material's linear expansion coefficient (1/) SUS304, SUS316 variation in temperature (, deg) l Initial length of pipe (mm)
76 Recommended Piping Pitch This standard applies to the pitch between parallel pipelines that are each joined by use of Screwed union fittings, Ferrule union fittings, Sanitary flange union fittings, and JIS 10K flange union fittings unit:mm This standard applies to the pitch between parallel pipelines that are welding without any fittings unit:mm Remarks 1For large pipe sizes that are not listed in the table, determine the piping pitch using the following formula. Piping pitch = (arger-size pipe's flange OD + smaller-size pipe OD) + 5 (mm) For heat insulated pipeline, add the insulator thickness to the dimension specified in the table. 3Do not apply this standard where the fittings of the adjacent pipelines are aligned with each other.
77 The table to the right shows data for calculation of yield pressure of the welded ferrule or ferrule gasket which is normally assembled by various size of clamps. Use these data only as the reference data because conditions such as the weight of equipment and piping stress applied to the clamped union are not considered s 1 s, 1.5 s 3 s, s 1.5 s.5 s (MPa) s 3.5 s 6.5 s s 5.5 s s, 1.5 s, 3 s 1.5 s,.5 s, 4.5 s (MPa) s 3.5 s 00 3 s, 6.5 s 4.5 s s 1 s, 1.5 s 1.5 s,.5 s 5.5 s (MPa)
78 , (MPa) , (MPa)
79 Dimension of Pipe Flanges for 5K0.49MPa Dimension of Pipe Flanges for 10K0.98MPa t Nom.size Pipes O.D Flange O.D Except- Gray Iron Gray Iron (7545) (8050) f g Clearance Holes Picth Quantity Dia c h () 4() olt size M 10 M 10 M 10 M 10 M 1 M 1 M 1 M 1 M 16 M 16 M 16 M 16 M 16 M 0 M 0 M 0 M 0 M 0 M M Nom.size Pipes O.D Flange O.D Except- Gray Iron t Gray Iron f g Clearance Holes Picth Quantity Dia c h olt size M 1 M 1 M 1 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 0 M 0 M 0 M 0 M 0 M M M M 4 Dimension of Pipe Flanges for 16K1.57MPa Dimension of Pipe Flanges for 0K1.96MPa Nom.size Pipes O.D Flange O.D Except- Gray Iron t Gray Iron f g Clearance Holes Picth Quantity Dia c h olt size Nom.size Pipes O.D Flange O.D Except- Gray Iron t Gray Iron f g Clearance Holes Picth Quantity Dia c h olt size M 1 M 1 M 1 M 16 M 16 M 16 M 16 M 16 M 0 M 0 M 0 M M M M 4 M 4 M 30 M M 1 M 1 M 1 M 16 M 16 M 16 M 16 M 16 M 0 M 0 M 0 M M M M 4 M 4 M 30 M 30
80 {Gravity conversion rate} pressure Pa kpa MPa bar kgf/cm atm mmho mmhg Torr force N dyn kgf viscosity Pas cp P stress thermal conductivity coefficient on heat transfer specific heat capacity Pa N/m W/(mK) W/(m K) J/(kgK) MPa N/mm kgf/mm kgf/cm kcal/(hm) kcal/(hm ) kcal/(kg) cal/(g) power work, energy kineniatic viscosity W J m /s kgfm/s kwh cst PS kgfm St kcal/h kcal
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SANITARY FITTINGS TOTAL CATALOG 2 TOTAL CATALOG TOTAL CATALOG 3 Kyowa Stianless co.ltd is first product company of Sanitary pipe for Stainless(JIS G3447) for Certification of Making JIS system injapan.
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