No497_1901

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1 PRODUCT NEWS No. 497 NEW PRODUCT NEW SHOULDER EXTREME for high efficiet shoulder millig. EXSAP/MSX

SHOULDER EXTREME Feature of product Idexable cutter SHOULDER EXTREME EXSAP / MSX type, achieved high efficiet & high precisio shoulder millig. Features 1 Max.

Arc-geometry o the periphery cuttig edge Due to arc-geometry o the periphery cuttig edge, cusp height ca be smaller eve i case of large ad achieved high efficiet & high

2 SHOULDER EXTREME Feature of product Idexable cutter SHOULDER EXTREME EXSAP / MSX type, achieved high efficiet & high precisio shoulder millig. Features 1 Max. depth of cut ()=15mm is poosible. EXSAP / MSX are usable for wide plicatios such as face millig, slottig ad plugig. Arc-geometry o the periphery cuttig edge Due to arc-geometry o the periphery cuttig edge, cusp height ca be smaller eve i case of large ad achieved high efficiet & high precisio machiig for vertical wall. Features 2 Ecoomical double-side isert (4 corers). Corer R size is R0.8 & R1.6. Due to high precisio G class periphery gridig, plicable to ot oly roughig process but semi-fiishig process. Periphery gridig Double-side usable! 1

Features 3 Adopted low cuttig force 3D chipbreaker isert

Due to uique clamp system possible to mout isert strogly,

$JC8050 achieved both fracture toughess ad wear resistace.$ PVD coated grade JC8118 provided high versatility ad ca be

3 Features 3 Adopted low cuttig force 3D chipbreaker isert with strog edge. Due to uique clamp system possible to mout isert strogly, achieved high efficiet machiig i roughig. Features 4 2 isert grades are available: PVD coated grade JC8050 achieved both fracture toughess ad wear resistace. PVD coated grade JC8118 provided high versatility ad ca be widely plied such as geeral & mold steel ad high hardeed die steel less tha 50HRC. Applicatio ISO P M K H P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30 H01 H10 H20 Applicable rage NEW NEW JC8050 JC8118 NEW JC8050 NEW JC8118 NEW JC8118 NEW JC8118 2

4 SHOULDER EXTREME Cuttig performace Tool life compariso (for roughig) Max. flak wear Chippig Competitor B Isert K class Cuttig legth Competitor A Isert G class 2 times loger tool life. 9.5 times loger tool life. Competitor A Competitor B Isert G class Material Tool dia. Isert grade Cuttig coditios Test by oe isert Air blow Isert coditios Cuttig legth Competitor A Competitor B Possible to stable roughig! 3

5 Cuttig performace Surface roughess compariso (for semi-fiishig) Shoulder millig Deflectio (vertical wall) (height: 30mm) Feed directio Feed directio Cuttig height Possible to high precisio machiig at level! Material Tool dia. Isert grade Cuttig coditios Test by two isert Air blow Face millig Competitor B Competitor A Material Tool dia. Isert grade Cuttig coditios Test by oe isert Air blow Good surface roughess! 4

6 SHOULDER EXTREME Lie up Facemill type Through coolat hole Db d a Lf b d1 Body Dc Type Metric Bore Cat. No. Stock No. of iserts Dimesios Dc Lf Db d d1 Stadard stock items Stock i Europe. (14 days delivery upo orderig) Note) 1. All cutters are supplied without iserts. 2. All cutters are supplied without wrech & MOLY. 3. mark shows: these cutter bodies are equipped with the set bolt because of the specified bolt size. Except for these cutter bodies, please use the set bolt equipped with arbor. Set bolt Head c screw (JIS Stadard) Clamp screw Weight iserts Recommeded torque Parts Clamp screw Wrech ot be icluded Adopted GN surface-hardeig treatmet o thermal resistat high stregth steel gives high hardess over 65HRC ad secure isert pocket ad holder agaist thermal deformatio, improved body durability ad tool life by 30% or more. Make it difficult to be damaged eve uder severe cuttig coditios. Also rust-proof ad ati-weldig effect is much improved. 5

All cutters are supplied without iserts. 2. All cutters are supplied without wrech & MOLY. 3.

7 Modular head type Through coolat hole W C MD Dc Db Lf Body Cat. No. Dimesios Stock No. of iserts Dc Lf Db iserts Clamp screw Parts Wrech ot be icluded Stadard stock items Note) 1. All cutters are supplied without iserts. 2. All cutters are supplied without wrech & MOLY. 3. Please see page 7 for recommeded tighteig torque. Clamp screw Recommeded torque Isert B r A T Cat. No. Tolerace PVD Coated NEW NEW Dimesios Stadard stock items 10 iserts per case. 6

SHOULDER EXTREME Attetio Attetio to moutig head ad MSN/ MGN shak holder. Tighteig procedure Cleaig Remove dirt ad chips with air from the coectig thread ad face of modular head ad MSN/MGN shak holder.

8 SHOULDER EXTREME Attetio Attetio to moutig head ad MSN/ MGN shak holder. Tighteig procedure Cleaig Remove dirt ad chips with air from the coectig thread ad face of modular head ad MSN/MGN shak holder. Iitial Tighteig Tighte by had util the head ad the shak holder faces touch. Fial Tighteig Tighte slowly with torque cotrol spaer wrech or DIJET DS type spaer wrech ad cofirm that there is o g. Attetio : Fial tighteig without iitial tighteig cause coectig thread damage. NOTE Note) 1. Oly use the torque cotrol spaer wrech or DIJET DS type spaer wrech. 2. Please getly ply pressure o wrech. 3. Please cofirm that there is o g betwee MSN/MGN shak holder ad modular head. Thread Tighteig torque Spaer size Note) 1. Modular heads are supplied without spaer wrech. 2. I case of choosig torque cotrol spaer wrech, cofirm that the wrech size is match to the dimesios W & C of each modular head. (There are some cases that modifyig the thickess of spaer wrech is ecessary) 3. mark shows: DIJET have a stock of DS-8 ad 12 type spaer wreches. Selectio of "MSN Carbide shak holder" I case of usig modular head over 16mm, please select MSN carbide shak that diameter (D1) is 1mm or more smaller tha modular head (Dc). A wrog selectio causes damage to the carbide shak. MSN carbide shak eck diameter Clearace ecessary more tha 0.5mm Coolat or air blow is recommeded for flushig the chips. Modular head tool diameter Cautio for the moutig to shrik fit holder. Whe you use a carbide shak ad a modular head o the shrik fit holder, please shrik fit the oly carbide shak without moutig a modular head. Please mout a modular head after shrikig fit operatio. Note) I case of shrik fit MSN shak + modular head together, it will be difficult to loose due to heat desipatio. 7

9 Lie up MSN Carbide shak arbor Ed mill shak type Through coolat holefor high productivity Straight arbor type Through coolat holefor high productivity Fig.1 D2 Coolat hole dia. Fig.2 MD MD Ds h6 D2 Coolat hole dia. D1 MD D2 Coolat hole dia. D1 Ds h6 Ds h6 1 L 1 L L Dimesios Cat. No. Stock Ds 1 L D1 D2 Weight Stadard stock items Note) Please see page 7 for recommeded tighteig torque. Dimesios Cat. No. Stock Ds L D2 Stadard stock items Note) Please see page 7 for recommeded tighteig torque. Please sca the followig QR code for the other arbor (MSA type itegrated carbide shak). Weight MGN G-Body steel shak holder Adopted ultra-rigid ad improved body durability "G-Body". Short type Cost-effective ad high stregth steel shak holder. Ed mill shak type Through coolat hole Cat. No. D1 MD D2 1 L Coolat hole dia. Dimesios Stock Ds 1 L D1 D2 Stadard stock items Note) 1. I case of usig modular head combied with MGN steel shak holder, ply the recommeded cuttig coditios sheet (see page 13). 2. Please see page 7 for recommeded tighteig torque. Ds h6 Weight 8

10 SHOULDER EXTREME Recommeded cuttig coditios for shoulder millig Facemill type Tool dia. Work materials Carbo steelc50,c55 Below 250HB Grades No. of teeth ae No. of teeth ae Cast steel Below 285HB Die steel1.2344, Below 255HB Mold steel1.2311, P HRC Mold steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iroggg HB Stailess steel Austeitic AISI 304, 316, 317 Stailess steel Ferritics/Martesitic AISI 403, 420J2, 430 Overhug legth Axial depth of cutae Radial depth of cut Spidle speed Feed speed Note: *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad Feed speed. *4. Use air blow. 9

11 Recommeded cuttig coditios for shoulder millig Facemill type Tool dia. Work materials Carbo steelc50, C55 Below 250HB Grades No. of teeth ae No. of teeth ae Cast steel Below 285HB Die steel , Below 255HB Mold steel , P HRC Mold steel , P HRC Hardeed die steel , HRC Cast irogg HB Nodular cast iro GGG HB Stailess steel Austeitic AISI 304, 316, 317 Stailess steel Ferritics/Martesitic AISI 403, 420J2, 430 Overhug legth Axial depth of cutae Radial depth of cut Spidle speed Feed speed Note: *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad Feed speed. *4. Use air blow. 10

12 SHOULDER EXTREME Recommeded cuttig coditios for facemillig Facemill type Tool dia. Work materials Carbo steelc50,c55 Below 250HB Grades No. of teeth ae No. of teeth ae Cast steel Below 285HB Die steel1.2344, Below 255HB Mold steel1.2311, P HRC Mold steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iroggg HB Stailess steel Austeitic AISI 304, 316, 317 Stailess steel Ferritics/Martesitic AISI 403, 420J2, 430 Overhug legth Axial depth of cutae Radial depth of cut Spidle speed Feed speed Note: *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad Feed speed. *4. Use air blow. *5. I case of slottig, reduce Feed speed () to 50% or below of the above data. 11

13 Recommeded cuttig coditios for facemillig Facemill type Tool dia. Work materials Carbo steelc50, C55 Below 250HB Grades No. of teeth ae No. of teeth ae Cast steel Below 285HB Die steel , Below 255HB Mold steel , P HRC Mold steel , P HRC Hardeed die steel , HRC Cast irogg HB Nodular cast iro GGG HB Stailess steel Austeitic AISI 304, 316, 317 Stailess steel Ferritics/Martesitic AISI 403, 420J2, 430 Overhug legth Axial depth of cutae Radial depth of cut Spidle speed Feed speed Note: *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad Feed speed. *4. Use air blow. *5. I case of slottig, reduce Feed speed () to 50% or below of the above data. 12

14 SHOULDER EXTREME Recommeded cuttig coditios for shoulder millig MSX ad MSN type Tool dia. Work materials Carbo steelc50, C55 Below 250HB Grades No. of teeth ae No. of teeth ae Cast steel Below 285HB Die steel1.2344, Below 255HB Mold steel1.2311, P HRC Mold steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iro GGG HB Stailess steel Austeitic AISI 304, 316, 317 Stailess steel Ferritics/Martesitic AISI 403, 420J2, 430 Overhug legth Axial depth of cutae Radial depth of cut Spidle speed Feed speed Note: *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad Feed speed. *4. Use air blow. 13

15 Recommeded cuttig coditios for shoulder millig MSX ad MSN type Tool dia. Work materials Carbo steelc50, C55 Below 250HB Grades No. of teeth ae No. of teeth ae Cast steel Below 285HB Die steel1.2344, Below 255HB Mold steel1.2311, P HRC Mold steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iro GGG HB Stailess steel Austeitic AISI 304, 316, 317 Stailess steel Ferritics/Martesitic AISI 403, 420J2, 430 Overhug legth Axial depth of cutae Radial depth of cut Spidle speed Feed speed Note: *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad Feed speed. *4. Use air blow. 14

16 SHOULDER EXTREME Recommeded cuttig coditios for facemillig MSX ad MSN type Tool dia. Work materials Carbo steelc50, C55 Below 250HB Grades No. of teeth ae No. of teeth ae Cast steel Below 285HB Die steel1.2344, Below 255HB Mold steel1.2311, P HRC Mold steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iro GGG HB Stailess steel Austeitic AISI 304, 316, 317 Stailess steel Ferritics/Martesitic AISI 403, 420J2, 430 Overhug legth Axial depth of cutae Radial depth of cut Spidle speed Feed speed Note: *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad Feed speed. *4. Use air blow. *5. I case of slottig, reduce Feed speed () to 50% or below of the above data. 15

17 Recommeded cuttig coditios for facemillig MSX ad MSN type Tool dia. Work materials Carbo steelc50, C55 Below 250HB Grades No. of teeth ae No. of teeth ae Cast steel Below 285HB Die steel1.2344, Below 255HB Mold steel1.2311, P HRC Mold steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iro GGG HB Stailess steel Austeitic AISI 304, 316, 317 Stailess steel Ferritics/Martesitic AISI 403, 420J2, 430 Overhug legth Axial depth of cutae Radial depth of cut Spidle speed Feed speed Note: *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad Feed speed. *4. Use air blow. *5. I case of slottig, reduce Feed speed () to 50% or below of the above data. 16

18 SHOULDER EXTREME Attetio for profile millig Rampig L Helical iterpolatio Dh Calculatio of tool pass dia. dcdhdc Tool pass dia. Bore dia. Tool dia. Dc Tool dia. Depth of cut per oe circuit should ot exceed max. depth of cut. Dow cuttig is recommeded, so tool pass rotatio should be couterclockwise. dc I case of rampig ad helical iterpolatio, ply 80% or less feed speed from stadard cuttig coditio table. I case of helical iterpolatio, recommed wet cuttig by coolat through the tool. Rampig Helical iterpolatio Cat. No. Tool dia. (mm) Eff. Cuttig dia. (mm) Max. depth of cut (mm) Max. rampig agle L Total cuttig legth at Max. Mi. bore dia. Dh mi (mm) Max. bore dia. Dh max (mm) 17

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20 Headquarters , Kami-Higashi, Hirao-ku, Osaka , Ja Phoe: Fax: DIJET GmbH (Europe) Immermastr Düsseldorf, Germay Phoe , Fax DIJET INDUSTRIAL CO., LTD. (Bagkok Represetative Office) 699 Sriakaridr Road, Moderform Tower 15th Floor, Kweag Sualuag Khet Sualuag, Bagkok 10250, Thailad Phoe , 8259 Fax DIJET INDUSTRIAL CO., LTD. (Shaghai Represetative Office) Room No.1008 Tomso Commercial Buildig., 710 Dogfag Rd., Shaghai , Chia Phoe Fax DIJET INDUSTRIAL CO., LTD. (Guadog Represetative Office) Rm. 1J2F, A Buildig, Lotus Plaza, Xiaxidadao Road, Chaga Tow, Doggua City, Guagdog Provece, P. R., CHINA Phoe , 6002 Fax DIJET INDUSTRIAL CO., LTD. (Chegdu Office) RM.No.2015, No.1BLDG.A-B Stad, Hi-Tech Icubatio Garde, No.1480 Tiafu Aveue North, Hi-Tech District, Chegdu City, Sichua, P.R.CHINA Phoe Fax DIJET INDUSTRIAL CO., LTD. (Wuha Office) B-2513, Jiayu Jiayi Busiess Masio, No.10 Chuagye Road, Wuha Eco. & Tech. Developmet Zoe, Wuha City, Hubei , Chia Phoe Fax DIJET INDUSTRIAL CO., LTD. (Mumbai Represetative Office) 322, ARCADIA Hiraadai Estate, Patlipada, G.B. Road, Thae (W) , Idia Phoe Fax DIJET Icorporated (U.S.A.) Helm Street, Plymouth, MI U.S.A. Phoe Fax FAX Gridig produces hazardous dust. To avoid adverse health, use adequate vetilatio ad read Material Safety Data Sheet first. WARNING: Cuttig tools may fragmet i use. Wear eye protectio i the viciity of their operatio.

_H1-H4_1011

_H1-H4_1011 Headquarters 2-1-18, Kami-Higashi, Hirao-ku, Osaka 547-0002, Ja Phoe: 81-6-6791-6781 Fax: 81-6-6793-1221 PRODUCT NEWS No. 497 NEW PRODUCT NEW for high efficiet shoulder millig. EXSAP/MSX DIJET GmbH (Europe)