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1 Headquarters , Kami-Higashi, Hirao-ku, Osaka , Ja Phoe: Fax: PRODUCT NEWS No. 497 NEW PRODUCT NEW for high efficiet shoulder millig. EXSAP/MSX DIJET GmbH (Europe) Immermastr Düsseldorf, Germay Phoe , Fax DIJET INDUSTRIAL CO., LTD. (Bagkok Represetative Office) 699 Sriakaridr Road, Moderform Tower 15th Floor, Kweag Sualuag Khet Sualuag, Bagkok 10250, Thailad Phoe , 8259 Fax DIJET INDUSTRIAL CO., LTD. (Shaghai Represetative Office) Room No.1008 Tomso Commercial Buildig., 710 Dogfag Rd., Shaghai , Chia Phoe Fax DIJET INDUSTRIAL CO., LTD. (Guadog Represetative Office) Rm. 1J2F, A Buildig, Lotus Plaza, Xiaxidadao Road, Chaga Tow, Doggua City, Guagdog Provece, P. R., CHINA Phoe , 6002 Fax DIJET INDUSTRIAL CO., LTD. (Chegdu Office) RM.No.2015, No.1BLDG.A-B Stad, Hi-Tech Icubatio Garde, No.1480 Tiafu Aveue North, Hi-Tech District, Chegdu City, Sichua, P.R.CHINA Phoe Fax DIJET INDUSTRIAL CO., LTD. (Wuha Office) B-2513, Jiayu Jiayi Busiess Masio, No.10 Chuagye Road, Wuha Eco. & Tech. Developmet Zoe, Wuha City, Hubei , Chia Phoe Fax DIJET INDUSTRIAL CO., LTD. (Mumbai Represetative Office) 322, ARCADIA Hiraadai Estate, Patlipada, G.B. Road, Thae (W) , Idia Phoe Fax DIJET Icorporated (U.S.A.) Helm Street, Plymouth, MI U.S.A. Phoe Fax FAX Gridig produces hazardous dust. To avoid adverse health, use adequate vetilatio ad read Material Safety Data Sheet first. WARNING: Cuttig tools may fragmet i use. Wear eye protectio i the viciity of their operatio.
2 Feature of product Idexable cutter EXSAP / MSX type, achieved high efficiet & high precisio shoulder millig. Features 1 Large machiig is possible (Max. depth of cut ()=15mm). EXSAP / MSX are usable for wide plicatios such as face millig, slottig, plugig. Features 3 Adopted low cuttig force 3D chipbreaker isert with strog edge. Due to uique clamp system possible to mout isert strogly, achieved high efficiet machiig i roughig. Features 2 Max. depth of cut ()=15mm Ecoomical double-side isert (4 corers). Corer R size is R0.8 & R1.6. Due to high precisio G class periphery gridig, plicable to ot oly roughig area but semi-fiishig area. Features 4 2 isert grades are available: PVD coated grade JC8050 achieved both fracture toughess ad wear resistace. PVD coated grade JC8118 provided high versatility ad ca be widely plied such as like geeral & mold steel ad high hardeed die steel less tha 50HRC. Applicatio ISO P M K H P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30 H01 H10 H20 Periphery gridig Double-side usable! Applicable rage NEW JC8050 JC8118 JC8050 NEW JC8118 NEW JC8118 NEW JC
3 Cuttig performace Cuttig performace Tool life compariso (for roughig) Surface roughess compariso (for semi-fiishig) Max. flak wear Chippig Isert coditios Competitor B Isert K class Cuttig legth Competitor A Isert G class 2 times loger tool life. 9.5 times loger tool life. Competitor A Competitor B Isert G class Material Tool dia. Isert grade Cuttig coditios Test by oe isert Air blow Cuttig legth Shoulder millig Cuttig height Possible to high precisio machiig at level! Deflectio (vertical wall) (height: 30mm) Feed directio Feed directio Material Tool dia. Isert grade Cuttig coditios Test by oe isert Air blow Competitor A Face millig Competitor B Possible to stable roughig! Competitor B Competitor A Material Tool dia. Isert grade Cuttig coditios Air blow Good surface roughess! 3 4
4 Lie up Facemill type Through coolat hole Db Modular head type Through coolat hole d a b W C MD Lf Dc Db d1 Lf Body Dc Body Type Metric Bore Cat. No. Stock No. of iserts Dimesios Dc Lf Db d d1 Stadard stock items Note) 1. All cutters are supplied without iserts. 2. All cutters are supplied without wrech & MOLY. 3. Set bolt (M10 35) is slim head type with 13 head dia. Set bolt Head c screw (JIS Stadard) Clamp screw Weight Applicable iserts Recommeded torque Cat. No. Dimesios Stock No. of iserts Dc Lf Db Stadard stock items Note) 1. All cutters are supplied without iserts. 2. All cutters are supplied without wrech & MOLY. 3. Please see page 7 for recommeded tighteig torque. Applicable iserts Clamp screw Clamp screw Parts Recommeded torque Wrech Adopted GN surface-hardeig treatmet o thermal resistat high stregth steel gives high hardess over 65HRC ad secure isert pocket ad holder agaist thermal deformatio, improved body durability ad tool life by 30% or more. Make it difficult to be damaged eve uder severe cuttig coditios. Also rust-proof ad ati-weldig effect is much improved. Isert B r Parts Parts A Clamp screw Wrech T Cat. No. Tolerace PVD Coated Dimesios Stadard stock items 10 iserts per case. 5 6
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7 Recommeded cuttig coditios for facemillig Facemill type Carbo steelc50,c55 Cast steel Die steel1.2344, Mold steel1.2311, P HRC Mold Steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iroggg HB AISI 304, 316, 317 AISI 403, 420J2, 430 No. of teeth Tool dia. No. of teeth Overhug legth Axial depth of cut Radial depth of cut Spidle speed Feed speed Recommeded cuttig coditios for facemillig Facemill type Carbo steelc50, C55 Cast steel Die steel , Mold steel , P HRC Mold Steel , P HRC Hardeed die steel , HRC Cast irogg HB Nodular cast iro GGG HB AISI 304, 316, 317 AISI 403, 420J2, 430 No. of teeth Tool dia. No. of teeth Overhug legth Axial depth of cut Radial depth of cut Spidle speed Feed speed *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad 11 12
8 Recommeded cuttig coditios for shoulder millig Recommeded cuttig coditios for shoulder millig MSX ad MSN type Carbo steelc50, C55 Cast steel Die steel1.2344, Mold steel1.2311, P HRC Mold Steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iro GGG HB AISI 304, 316, 317 AISI 403, 420J2, 430 No. of teeth Tool dia. No. of teeth Overhug legth Axial depth of cut Radial depth of cut Spidle speed Feed speed MSX ad MSN type Carbo steelc50, C55 Cast steel Die steel1.2344, Mold steel1.2311, P HRC Mold Steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iro GGG HB AISI 304, 316, 317 AISI 403, 420J2, 430 No. of teeth Tool dia. No. of teeth Overhug legth Axial depth of cut Radial depth of cut Spidle speed Feed speed *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad 13 14
9 Recommeded cuttig coditios for facemillig MSX ad MSN type Carbo steelc50, C55 Cast steel Die steel1.2344, Mold steel1.2311, P HRC Mold Steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iro GGG HB AISI 304, 316, 317 AISI 403, 420J2, 430 No. of teeth Tool dia. No. of teeth Overhug legth Axial depth of cut Radial depth of cut Spidle speed Feed speed Recommeded cuttig coditios for facemillig MSX ad MSN type Carbo steelc50, C55 Cast steel Die steel1.2344, Mold steel1.2311, P HRC Mold Steel1.2311, P HRC Hardeed die steel1.2344, HRC Cast irogg HB Nodular cast iro GGG HB AISI 304, 316, 317 AISI 403, 420J2, 430 Tool dia. Overhug legth Axial depth of cut Radial depth of cut Spidle speed Feed speed *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad *1. The figure to be adjusted accordig to the machie rigidity or work rigidity. *2. I case of chatter occurrig, recommed to reduce the depth of cut or Spidle speed ad keep feed per tooth. *3. If machie does ot have eough power, recommed to reduce the depth of cut or Spidle speed ad 15 16
10 ショルダー エクストリーム プロファイル加工時の注意事項 ランピング加工 Rampig Attetio for profile millig ツールパスの算出方法 Calculatio of tool pass dia. ヘリカル加工 Helical iterpolatio φdc φdh L ツールパス径 = φdh φdc Tool pass dia. 工具径 Tool dia. 工具径φDc 一周当りの切込み深さが最大切込み深さを 越えないようにしてください Tool dia. Depth of cut per oe circuit should ot exceed max. depth of cut. ツ ルパスの回転方向はダウンカットになるよう 反時計回りにしてください θ 穴径 Bore dia. Dow cuttig is recommeded, so tool pass rotatio should be couterclockwise. φdc ランピング ヘリカル加工時は送り速度を標準切削条件表の70 以下で加工してください I case of rampig ad helical iterpolatio, ply 70% or less feed speed from stadard cuttig coditio table. ランピング加工 Rampig 形番 Cat. No. 工具径 Tool dia. (mm) 正面加工 可能径 Eff. Cuttig dia. (mm) 最大切込み 深さ Max. depth of cut (mm) 最大傾斜 角度θ 度 Max. rampig agle θ 最大切込み深さ a p 加工時の切削長さ L mm Total cuttig legth at Max. ヘリカル穴あけ加工 Helical iterpolatio 最小穴径 Mi. bore dia. Dh mi (mm) 最大穴径 Max. bore dia. Dh max (mm) MSG MSG MSG MSG SKG-*050R SKG-5052R ダミー reich Tools GmbH Bäckergasse 5, 4707 Schlüsslberg T F E office@reich.at W
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