COMPANY PROFILE PT. NITTOH PRESISI INDONESIA CAMERA AND LENS MANUFACTURER WELCOME TO VISIT OUR FACTORY EDITION : JUNE 205
Seiji Yahata President Director PT. NITTOH PRESISI INDONESIA (NPI) is one of the manufacturing company that produces optical glass lenses which there are only 2 companies in Indonesia. With the assistance from Nittoh Kogaku Japan as our parent company, we produce various types of lenses and plastic injection parts also perform the assembly for projector lens, camera lens of TV conference, CCTVcameralens, zoomcameralens, andso on. Through the lens processing and assembly technology, we committed to bringing out future products. Together with other related optical glass manufacturers we are focused on production of high-precision products. Aligned to the basic concept of "Good Human Company" from Nittoh Kogaku.KK, we strive to continue develop a company that has been entrenched in Indonesia. PT. NITTOHPRESISIINDONESIA (NPI) はインドネシアに2 社しかないと言われている 光学ガラスレンズ製造メーカーの 社です 日本の親会社 日東光学 ( 株 ) の支援を得て 各種レンズの製造とプラスチック成形及び プロジェクターレンズ TV 会議用カメラレンズ 監視カメラレンズ DS カメラの交換レンズ等のAssemblyをしております レンズ加工 組立における技術を磨き これを今後の製品のために生かすことを心がけております 光学ガラス関連の製品製造メーカーと一緒になって 高精度製品の生産に力を注いでおります 日東光学 ( 株 ) が掲げる Good Human Company の概念を基にインドネシアにしっかりと根をはった企業に成長させていきたいと思います PT. NITTOH PRESISI INDONESIA (NPI) adalah salah satu perusahaan manufaktur yang memproduksi lensa optik kaca yang hanya ada 2 perusahaan di Indonesia. Dengan bantuan Nittoh Kogaku Jepang sebagai Induk perusahaan, kami memproduksi beragam jenis lensa dan injeksi komponen plastik juga melakukan perakitan lensa Projector, lensa kamera untuk TV konferensi, lensa kamera CCTV, lensa untuk zoom kamera dll. Melalui proses pembuatan lensa dan teknologi perakitan, kami berkomitmen untuk membawa produk-produk masa depan. Bersama-sama dengan perusahaan manufaktur terkait yang bergerak di bidang optik kaca, kami fokus pada kegiatan produksi yang menghasilkan produk presisi tinggi. Sejalan dengan konsep dasar Good Human Company dari Nittoh Kogaku.K.K, kami ingin terus mengembangkan perusahaan yang sudah mengakar kuat di Indonesia.
NITTOH GROUP INTRODUCTIONS / 日東グループ紹介 PT. Nittoh Presisi Indonesia Jl. Raya Jakarta Bogor Km 47, Cibinong Bogor 692, Indonesia Affiliated Companies PT. nittoh Batam Panbil Industrial Estate, Factory B2 Lot No. & No.2, Jl. Ahmad Yani, Batam 29433, Indonesia Azumino Plant Shoujoh Techno Co., Ltd. New factory (to be constructed in Chino City, Nagano Prefecture)
Factory & Office Address ファクトリー & オフィス住所 Jl. Raya Jakarta Bogor Km. 47, Nanggewer Mekar Cibinong, Bogor 692 INDONESIA Telp. 62-2-8790, 8750045, Fax. 62-2-8754229 www.nittoh.co.id Space / 敷地面積 Land 土地 : 28,059 M 2 Floor 建物 :,97 M 2 Export Import / 輸出入 Bounded Zone 保税地域
Map of Location / 場所の地図 Jakarta International AIRPORT INDONESIA PT. NPI *) 2 hours from Jakarta International Airport ジャカルタ国際空港から2時間
Company History / 会社の歴史 995 Oct Established as J/V of Astra Otoparts (5%), Nittoh (35%) and Mitsui (4%) for the assembly of film camera フィルムカメラのアセンブリを製造するためにアストラOtopartsJ / V(5%), 日東 (35%) 三井(4%) を出資し設立 996 Sep Start Operation 生産を開始する 200 Jan Start Production of Projection Lens Module レンズモジュールの生産を開始 2002 Aug Transfer of shares from Astra Otoparts to Nittoh Kogaku K.K 日東光学株式会社へアストラOtopartsから株式の譲渡 (Nittoh 86%, Mitsui 4%) ( 日東 86% 三井物産 4%) 2005 Nov Share Capital Increased to US$6.8 mil (Nittoh 80%, Mitsui 20%) 米 680 万ドルへの株式資本の増加 ( 日東 80% 三井物産 20%) 2007 Jan Company name changed from PT. Adiwira Presisi Industri (API) to PT. Nittoh Presisi Indonesia (NPI) 会社名を PT. Adiwira Presisi Industri (API) からPT. Nittoh Presisi Indonesia (NPI) に変更 2008 Dec Transfer of all shares from Mitsui Co.Ltd to Nittoh Kogaku.K.K 三井物産から日東光学株式会社へ全株式の譲渡 Transfer of shares from Nittoh Kogaku K.K to Mr. Yoshikazu Takenaka : 00 shares ( 0.05% ) 日東光学株式会社から株式の譲渡一竹中 :00 株 (0.05%) 20 April Added shareholders from Nittoh Kogaku K.K to 3 local persons in accordance with Indonesian government rules インドネシア政府の規則に従い 日東光学株式会社からの株式の一部を 3 名のローカルメンバーに譲渡 Nittoh Kogaku K.K, Japan : US$ 6,799,000 (99.942%) Mr. Takenaka, Japan : US$,000 ( 0.047%), Mr. Ronald Gani, Indonesia: US$,000 ( 0.047%), Mr. Moch.S Ramadhani, Indonesia: US$,000 ( 0.047%), Mr. Andy Eko C., Indonesia: US$,000 ( 0.047%) 204 May Shareholders changed from Mr. Takenaka to Mr. Yahata 竹中から八幡へ株式名義変更
Establishment / 設立 Starting for operation : September 0, 996 Capital / 資本金 Paid Up : US$ 6,800,000.00 / Rp. 2,620,800,000 Board Of Commissioner / 監査役会 President Commissioner Commissioner Commissioner : MUTSUOMI KANEKO : JUNICHI FURUTA : HIDETOSHI USHIYAMA Board Of Director / 取締役会 President Director : SEIJI YAHATA Effective date : April st 203 Director : KAZUSHIGE OGIHARA Director : KIYONORI KITAHARA Director : RONALD GANI
Our Product / 当社の製品 LENS LENS MODULE
End User Product /エンドユーザの製品 Data Projector (Front projector) Zoom Camera Teleconference Camera CCTV Camera
Major Clients /主要顧客 NITTOH KOGAKU K.K - Major Operations Design and Production of Projection Lens Module Design and Production of Digital Camera Lens Unit Design and Production of Plastic Lens - Main Customer OEM of worldwide for camera makers, cctv camera makers, projector makers, teleconference makers, automotive component makers.
Employment / 従業員 Update ~ Dec 204 Status Persons Male 600 400 200 000 800 600 400 200 0 Female 064 92 760 304 260 23 088 858 230 979 94 998 220 40 938 2 25 93 878, 59% 766 234 232 256 Contract 480 500 452 72 Tot MP Permanent 32 307 368 375 2005 2006 2007 2008 2009 200 20 202 203 204 622, 4%
Scheme of Supply 供給スキーム
PT. NPI BUSINESS FLOW DIAGRAM Nittoh Advising 04 Planning & Schedulling For material and part Purchase Order For material and part 02 Trial schedulling Production Schedulling Export Schedulling 02 Customer Information New Model Forecast Order Delivery Order Nittoh Advising 04 SUPPLIER Supplier Evaluation CUSTOMER 04 Q Storage & Distribution of Material and part 03 Q Production (Non Assembling) 03 Production (Assembling) Q 04 Packaging and Delivery Q 03 Review and Improvement 02 Feed Back Customer Q Q Feedback Customer Information flow Material flow Inspection & Testing Material Flow Claim SUPPORT 0 02 03 05 GENERAL MANAGEMENT ACCOUNTING & FINANCE MAINTENANCE & CALIBRATION PEOPLE DEVELOPMENT 0. General Management 02. Customer Management 03. Process Control 04. Logistic 05. People Development and Operational Support
ISO Certification / ISO認証 Valid untill 208-04-29 Valid untill 208-05-3
LENS OUTPUT CAPABILITY 加工可能レンズ SIZE (mm) RADIUS 3.3 ~ DIAMETER * CURRENT MADE DIAMETER AVERAGE LENS OUTPUT CAPACITY レンズ加工能力 Production Facility / 生産設備 Environmental Responsibility / 環境責任 ( Click link above to show the details of equipment ) % ITEM Ø 8.7 ~ Ø 66.5 Ø 8.0 ~ Ø 20 27.5 % Ø 2 ~ Ø 30 39.8 % Ø 3 ~ Ø 70 32.6 % Ø 29 600.000~.000.000 pcs/month
. Lens Process : Production Facility / A. Curve Generator 2. Plastic Injection Non-Assembly Production Injection Machine Assembly Production 3. Assembly Line Lens : Assembly B. Smoothing C. Polishing D. Centering E. Coating F. Lens Grouping / Painting Environmental Responsibility / 環境責任
A. Curve Generator TYPES OF MACHINES NUMBER OF MACHINES NAGATA 27 UDAGAWA TOTAL 38
B. Smoothing TYPES OF MACHINES NUMBER OF MACHINES HARUCHIKA HP-048M-2SP 24 HARUCHIKA HP-047M-2SP 5 HARUCHIKA HPD-080-2SP 7 MITSUBISHI KM-50 5 ROUGHING HARUCHIKA HPD-800 XY 3 NAGATA 6SP NAGATA 6SP 5 MICRO SEPARATOR TSK 50 4 KOJIMA PM80 TOTAL 66
C. Polishing (Tatsubari) TYPES OF MACHINES NUMBER OF MACHINES TAJIKU NAGATA NL-4P 4 TAJIKU NAGATA HL 4-V 4SP 5 LAPPING ICHIMURA PPL-3 3SP SMOOTHING TATSUBARI SP SMOOTHING UDAGAWA SJI-K TOTAL 2
C. Polishing (Manual Process) TYPES OF MACHINES NUMBER OF Machines Spindle NAGATA 0 SPINDLE 23 230 NAGATA 6 SPINDLE 2 2 NAGAT NMO-4 4 MABUCHI SSP-0 20 200 MABUCHI FK-0 4 40 MABUCHI SSP-4 4 6 HARUCHIKA HP-48 22 78 HARUCHIKA HP-47 8 26 HARUCHIKA HP-45 2 48 HARUCHIKA SHU 4 6 HARUCHIKA HPS-50 6 24 KOJIMA KM-50 2P 4 6 KURAMOTO KT6 4 24 KURAMOTO KS4 4 6 HARUCHIKA HPD700 4 8 KENMA K SERIES 3 8 KJSC SERIES 3 6 28 792 TOTAL
Interferrometer Check C. Polishing (Surface Accuracy Inspection) TYPES OF MACHINES NUMBER OF MACHINES AK 00 4 KIF 20 2 KIF 202 2 KIF 0A 2 F60 F60FC KIF II TOTAL ZYGO GPI-XP/PD Surface Accuracy Analysis 3 2
D. Centering TYPES OF MACHINES NUMBER OF MACHINES SHONAN BE-WF 802U 28 SHONAN BE-WF 802SU 46 SHONAN BE-WF 802 Series 9 TOTAL 83
E. Coating TYPES OF MACHINES NUMBER OF MACHINES MULTI COATING : SHINCRON BMC-900 3 SHINCRON BMC-00 3 CES 365-2 3 TOTAL 9 WASHING LENS EQUIPMENTS : AUTO WASHING 2 MANUAL WASHING SEMI AUTO (SERUTEX) AUTO WASHING MANUAL WASHING
F. Lens Grouping / Painting TYPES OF MACHINES SHIN MICROSCOPE : IPS-000 NUMBER OF MACHINES 2 UV POWER SUPPLY : EX-250 4 UV (SHINDASI) HOYA EXESURE 400 2 UV (SHINDASI) SUMITA LS-40
PLASTIC INJECTION MACHINE TONAGE TYPES OF MACHINES NUMBER OF MACHINES 350 Tons JSW 350AD 890H 50 Tons JSW 50E-C3/E II 5 50 Tons FANUC α- S50iA 50 Tons FANUC S2000i50A 4 00 Tons JSW J00 EIII 00 Tons FANUC S2000i00A 75 Tons JSW J75 EII 60 Tons TOSHIBA EC0 50 Tons FANUC S2000i50A 7 TOTAL 22
PLASTIC INJECTION *) Additional Process TYPES OF MACHINES NUMBER OF MACHINES COATING MACHINES : SHINMAYWA VCD300AD P-2 3 OVEN DRYER 3 KASHIME MACHINES : COATING MACHINE OVEN DRYER IMPULSE WELDER MIW32 KASHIME 3
LENS ASSEMBLY TYPES OF MACHINES Assembly Room (66 mt x 30 mt) NUMBER OF FACILITIES 980 mt² Hot Kashime KEG THP-2A 4 Metal Kashime KS0 KEG 5 Metal Kashime EGURO LB6 Clean Room 3 Noise Test Room 3 Resolution Test Room (Kaizou Room) 8
Measurement Facility I /測定-I MEASURING RADIUS AND SURFACE ACCURACY LENS BY : ZYGO SPECTROMETER (TOKARITSU) CHECK BY : HITACHI U4000 REFLECTANCE (HANSARITSU) CHECK BY : OLYMPUS USPM-RU
Measurement Facility II /測定-II COORDINAT MEASURING MACHINE : RVF 400A CHAMBER TEST : ESPEC PR-3KP : -20 ~ +00 C PROFILOMETER : PANASONIC UA3P MEASURING SCOPE
ENVIRONMENTAL RESPONSIBILITY / back 環境責任
CONTACT ROUTE MAP PERSONS IN CHARGE / 接触ルートマップ - 担当者 BEST SERVICES FOR CUSTOMER SATISFACTION Customer Complaint Response time to reply by email less then 24 hours Reply of Problem Identification and Corrective Action (PICA) less then 5 days Replacement time arrangement less then 7 days PT.NPI Call Number Tel. +62 2 8790 Fax. +62 2 8754229 Name Position Top Management Seiji Yahata President Director Kazushige Ogiwara Director Kitahara Director Ronald Gani Director. Quality In Charge Andy Eko Cahyono QA G Manager Tini Martini QA Manager 2. Production In Charge (Single Lenses) Ibnu Santoso Prod G Manager Robertus Trianto Prod Manager Mariam Prod Supervisor Imron Prod Ass.Supervisor 2.2 Production In Charge (Lens Assembly) Robertus Trianto Prod Manager Nenah Sari Susanah Prod Supervisor 2.3 Production In Charge (Plastic Injection) Robertus Trianto Prod Manager Yahyakan Prod Ass. Manager Deden Supriatin Prod Supervisor 3. Delivery In Charge Ida Farida Logistic Ass. G Manager Rahardiyanto Nugroho Purchase Supervisor Yuliana Cicilia Lerekaka PPIC Supervisor Agung Winarta Export-Import Supervisor 4. Accounting In Charge M.S. Ramadhani Accounting G Manager Sukmajadi Accounting Manager