Powered by Innovation Open the Way to the Future of Advanced Material Development through the Powder & Granular Processing Technology
Kawata has already launched new challenges in cutting-edge fields with our original technology. 193570 ISO900114001JASDAQ6292 11102 10 We have manufactured processing machines for rubber, plastic, food, pharmaceuticals, metal, etc. ahead of all others since our founding in Osaka in 1935, which have been used in powder and particle production sites. We have listed our stock on the JASDAQ Securities Exchange (Securities Code No. 6292) and gained ISO 9001 and 14001 certifications. We have eleven sales offices, ten service locations and three factories including the main Sanda Plant) in Japan, and ten sales and service locations including the main Shanghai Plant and Malaysia Plant overseas. We make suggestions about modifications to equipment for improved capacity and appropriate systems for plant relocations as well as maintenance after delivery. We will continue to offer equipment and information in response to the growing needs of customers who support the production industries with our original technology. Message from President We will contribute to your further growth of development and creation. We provide solutions to all kinds of industries through system engineering which combines further extensions of our core technologies; mixing, conveying, weighing, drying and temperature control. We have a wide selection of test facilities to exploit the full potential of material properties under various conditions, conducting research on new applications with our technical staff. In addition, we have not only production machines but also a wide assortment of research and development machines, which are available for lending. We hope you will try our products. 1
Powered by Innovation Company Profile Company Name President Foundation Capital Main Stockholders Business Main Bank Affiliated Associations Certifications Kawata Mfg. Co., Ltd. Hidenori Shirai 10910 September 10, 1935 97,714 977 million yen Kawata Kyoshin Group, Kawata Employee Ownership Association Design and manufacture of powder and pellet processing machines and systems UFJUFJ Bank of Tokyo-Mitsubishi UFJ, Resona Bank, Nanto Bank, Mitsubishi UFJ Trust and Banking Osaka Chamber of Commerce and Industry, Osaka Prefectural Manufacturing & Industrial Association, Osaka Industrial Research Association, Association of Japan s Machinery, Japan Society of Polymer Processing, Japan Society of s Technology, Association of Molders East Japan, Central/West Japan Products Industrial Association, Association of Powder Process Industry and Engineering Japan ISO90011999ISO140012008 ISO9001 (in 1999), ISO4001 (in 2008) 2
SUPERMIXER 37 6500 Demonstration of Supermixer Supermixer, a high-speed fluidizing mixer, was first produced in 1962, and 6,500 units have been delivered in Japan and overseas. At the beginning, they were used for mixing compounding agents such as stabilizers or plasticizers in the upstream process of extruders for polyvinyl chloride, and then their functionality was extended from simple mixing to a variable type by inverters and a gelation type for large-scale production in response to growing market needs. Currently, the combination with our proprietary agitating blades designed in consideration of material properties and usage, and their high-speed rotation allow mixing, dispersion, granulation, crushing, drying and surface treatment, for processes such as mixing of gum, mixing and kneading of poultice, coating of external additives of color toners, toning of pigments, dry mixing of battery material, etc., with ideal fluidizing action from side to side and up and down. We have testing machines ready with our technical staff at the Sanda Plant. Feel free to contact us to arrange for a test. Material storage Mixing Open the Door to Innovation Conveying This high-efficient and high-density conveying system reduces wear and tear inside the piping while maintaining the shape of conveyed materials during the process. BLOWTANK 3
Powered by Innovation Autoscale, despite its simple structure, can convey and weigh fine powders and automatically clean the filter. Various models are available for a wide range of capacity. Selectronic System Weighing AUTOSCALE Temperature Controlling Drying Supermixer and Temperature Controller The simple combination of a mixer such as Supermixer and a temperature controller or a vacuum machine eliminates (dries) the moisture volatilized from material during mixing. 5230 307 Justthermo, a heat medium circulation temperature controller, was first produced in 1977, and about 70 thousand units have been delivered in about thirty countries over the past thirty years. They were used mainly for temperature control in molds of injection machines, but in recent years have been available for roll, die cast molding, jackets of mixers or reactors. The heat medium circulation temperature controllers make hot-water/steam heating and cooling processes automatic, instead of conventional methods using boilers and tap water or cooling towers, leading to labor savings and energy conservation. Please try out our wide choice of controllers. JUSTTHERMO 4
Mixing Mixing, this process is essential for every kind of industries. Mixing uniformly to the limit, mixing in a short time and mixing slowly and quietly we will think of and offer technology appropriate to purposes and conditions to customers. Screw Mixer Minimum power of throughput among all mixers, and less heating value during mixing Conical shape for easy discharge and few residues Most suitable for a large amount of mixing Pressure-proof model for atmosphere pressurization and decompression Operational under inert gases such as N2 or in a vacuum Jacket type available for heating and cooling Pharmaceuticals Feedstuff Paint Pigments Construction materials Glass V-Shape Mixer Resistance of materials to damage due to not forced agitation Inexpensive Easy discharge and few residues Pharmaceuticals Powder metal W-Cone Mixer Resistance of materials to damage due to not forced agitation Inexpensive Easy discharge and few residues Pharmaceuticals Powder metal Ribbon Mixer Mixing and kneading with cutting and agitating action by rotation of ribbon-shaped blades General purpose use for relatively coarse-grained powder and low- viscosity binder Feedstuff Supermixer Uniform mixing in a short time A wide range of blades for various materials and treatments A wide range of models appropriate to purposes and throughput A wide choice of options; wear resistance, decompression, chopper and heating and cooling unit Designed for easy cleaning and maintenance Rubber Powder paint Construction materials Glass 5
Supermixer (for pharmaceutical and food) GMPHACCP Uniform mixing in a short time A wide range of blades for treatment of various materials A wide range of models appropriate to purposes and throughput Compliance with GMP and HACCP Designed for easy cleaning and maintenance Superfloater 1/370 10L20L50L 70% energy savings by vibrating the mixing vessel Mixing in the plastic bag; no need for vessel cleaning Changeable mixing vessels in sizes 10, 20, 50L for various materials and small-lot mixing Nanopersion Pharmaceuticals UP High-speed spec, better mixing and dispersal Dry-mixing for nanosize particle High shearing force, fine grinding Rubber Powder paint Construction materials Glass Conveying The easiest and most efficient conveying systems have been developed by our comprehensive technology in quest for compact design and energy conservation. Magic Loader Inexpensive General purpose use Easy cleaning Powderloader Easy disassembly and cleaning Lightweight modules Designed for all conveying methods Nozzle to reduce the load depending on material Blowtank High-density conveying system for efficient conveying Minimized risk of fracture at conveying material Reduced wear and tear inside the piping 6
Kawata has a series of equipment from material storage to molding processes. We contribute to further technology innovation and new material development, constructing efficient production lines based on fundamental technologies: mixing, conveying, weighing, drying and temperature control. Kawata s Powder Processing Equipment & Systems Weighing accurate Human Interface Accurate is the keyword. Our weighing devices with the utmost accuracy are easy to use, particularly suited for control panels placing emphasis on human interface. Autoscale Automatic filter cleaning during conveying Weighing function during suction conveying Simple mechanism; no need for special technical skill for operation or maintenance Capable of conveying and weighing fine powder Various models available Hopperscale 3 3 3-point load cell for high accuracy Models for powder and pellets, fine powder and liquid Non-bridge Feeder Weighing and feeding device with bridge breakers 7
Wingscaler 10kg120kg/h 1kg10kg/h 1.0g/cm3 0.5wt Weighing capacity 10kg120kg/h, 1kg10kg/h Beik density = 1.0kg cm 3 High accurary, Realized setting value +/-0.5wt% accuracy Accuracy depends on material Can be used for various powder material! Powered by Innovation Finesbit 100g1000g/h 13wt Measuring range 100g1000g/hr Microscale feeding for ultrafine poeder High accuracy Set value +/-13wt.% (Accuracy varies with types of measured material) Drying Drying is an important process to control moisture, volatile portions or unnecessary components of materials, which has an influence on the next process. Mixer and Temperature Controller Efficient mixing under optimum temperature control Cooling by chillers in case of inappropriate temperature rise External heating effective for additional drying during mixing Construction materials Temperature Controlling The temperature controllers are designed to not only heat and cool in the production process but accurately maintain temperature of a medium (fresh water or oil) at the set point to control temperature of a target material (jackets or various rolls). Roll Temperature Controller OIL2 40MAX320 Medium circulation throughout the waterway by large flow and high pressure Two mediums of water and oil Process temperatures from 40ºC up to 320ºC Highly accurate temperature control Programmable control for various operations Jacket Temperature Controller 7MAX320 Low-pressure pump for various types of jackets Highly accurate temperature control Programmable control for various operations Process temperatures from 7ºC up to 320ºC Pharmaceuticals Feedstuff Paint Pigments Construction materials 8
You can trust us to design comprehensive systems. T.S.ETOTAL SYSTEM ENGINEERING With Total System Engineering, we have delivered a lot of systems and plants domestically and internationally. We will make contribution to various fields with our accumulated technology. System Example (Battery industry) Example Magnetic separator Bag filter Rotary valve Magnetic separator Bag filter Manual loading Rotary valve Storage tank Control panel Flexiblecontainer Supermixer Roots blower Magneticseparator Storage tank Storage tank blower Combustion furnaces Example Bag filter Bag filter Manual loading Storage tank Roots blower Magneticseparator Magneticseparator Flexiblecontainer continuous weighing system continuous weighing system continuous weighing system blower Storage tank Storage tank Control panel Kneader 9
M Powered by Innovation System Example (pharmaceutical and health food industries) Vacuum pump Control panel M Cooling unit Bag filter Control panel Vacuum pump M Powderloader Bagfilter M Powderloader Screwmixer Stock tank To the next process System Example (fine chemicals industry) Autoscale Control panel Flexible container Flow meter M P Agitation tank System Example (powder metal industry) Autoscale S Manual feed Manual feed Weighing device Supermixer To mixer To mixer Temperature controller Temperature controller Stock tank Control panel Supermixer 10
NANOPERSION : High Efficiency Powder Disperser SUPERMIXER / COOLINGMIXER : Heating medium circulation temperature controller AUTOSCALE : Conveying and weighing BLOWTANK : High-density conveying WINGSCALER : Weighing Feeding NONBRIDGE FEEDER : Feeding POWDER TESTER : Powder condition www.kawata.cc HEAD OFFICE /Phone.81-6-6531-8211 Fax.81-6-6531-8216 INTERNATIONAL DIVISION /Phone.81-6-6531-2914 Fax.81-6-6531-8216 SALES OFFICE CHINAKAWATA MACH. MFG. (SHANGHAI) CO., LTD. Shanghai Office /Phone.86-21-6289-8989 PHILIPPINESKLAUTOMATION EQUIPMENT SALES & SERVICES /Phone.63-2-681-6174 (Kawata (Thailand) Co., Ltd. Representative Office) Dalian Office /Phone.86-411-8753-8921 GERMANYKAWATA EUROPE /Phone.49-6251-136990 Tianjin Office /Phone.86-22-2370-7800 (KAWATA Mfg. Co. Ltd Liaison Office Europe) Shenzhen Office /Phone.86-755-8229-5250 U.S.ACONAIR-KAWATA SALES & SERVICE CO. /Phone.1-814-432-6380 Guangzhou Office/Phone.86-20-3402-5200 HONG KONGKAWATA MACHINERY(HK) LTD. /Phone.852-3118-1326 TAIWAN R.O.CTAIWAN KAWATA CO., LTD. /Phone.886-3-534-1847 THAILAND KAWATA (THAILAND) CO., LTD. /Phone.66-2-692-1331 VIETNAM KAWATA (THAILAND) CO., LTD. /Phone.84-4-22250155 (Hanoi Representative Office) MALAYSIAKAWATA MARKETING. SDN. BHD. /Phone.60-6-678-6666 SINGAPOREKAWATA PACIFIC PTE. LTD. /Phone.65-6286-8817 INDONESIA KAWATA PACIFIC PTE. LTD. /Phone.62-21-290-21-992 (Jakarta Representative Office) INDIAPREVISION WORLD (INDIA)PVT. LTD. Delhi Office /Phone.91-11-4653-8972 Chennai Office /Phone.91-44-4273-8661 Pune Office /Phone.91-20-6510-4700 PLANT CHINAKAWATA MACH. MFG. (SHANGHAI) CO., LTD. /Phone.86-21-3407-3260 INDONESIAPT. KAWATA INDONESIA /Phone.62-21-290-21-992