SICE東北支部研究集会資料(2011年)
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1 268 ( ) Improvement of thrust capacity of a wireless thruster module for a lake surveying compact underwater robot Takuya OMURO,Yuhei SARUTA,Takayuki TAKAHASHI * ** *Graduate School of Fukushima University, **Fukushima University : (Underwater Robot) (Thruster) (Modular Structure) (Wireless Communication) : Tel.: (024) Fax.: (024) omu@rb.sss.fukushima-u.ac.jp 1. 1) 2) Fig
2 AUV ROV UROV(Untethered Remotely Operated Vehicle) UROV 1 Fig. 1 Schematic diagram of conceptual model of the proposed underwater robot 2. ROV 30[kg] 500[mm] 500[mm] 500 [mm] 100[m] 1.0[MPa] 3) 2.1 AUV (Autonomous Underwater Vehicle) ROV(Remotely Operated Vehicle) AUV ROV (1) 2
3 (2) (3) (1) (2). (3) ( ) 5) Table 1 Old prtotype specifications Item Unit Value Span [mm] 267 Outer diameter [mm] 99 Weight(in air) [kg] 1.8 Weight(in fresh water) [kg] 0.5 Max.Thrust [N] 4.4 Pressure performance [MPa] Fig. 3 Table 1 A5052P MC 267[mm] 1.8[kg] 0.5[kg] maxon EC45 flat 30[W] RABOESCH blades pitch 71.7[mm] diameter 70[mm] 4.4[N] [N] Fig [kt](0.5[m/s]) Table 2 (1) Re R e = vl/ν (1) 3
4 Fig. 2 Assumed shape of the robot Table 2 Parameters used for estimation of drag force Fig. 3 Image of old prtotype thruster module Symbol Unit Value Recital d [m] 0.5 Diametaer l [m] 0.5 Length v [m/s] 0.5 Flow rate ν [m/s 2 ] Kinetic viscosity C D 0.84 Drag coefficient A m Cross sectional area ρ kg/m Fluid density D [N] 21 Drag force Re 10 5 Reynolds number 10 5 C D ) (2) D D = C D Aρv 2 /2 (2) 21[N] 1 11[N] 6.6[N] 11[N] Fig. 4 Image of old prtotype cylinder cap Fig. 4 4 ( ) 3.3 1) 2) 3) 4. Fig. 6 Fig. 5 Table 3 4
5 Nose cone Control electronics Cylinder Magnet cupling Fig. 5 Parts of the improved thruster module Table 4 Specifications of new magnet coupling Item Unit Value Thickness [mm] 20 Diameter [mm] 45 Weight [g] 82 Max. holding torque [mnm] 348 (10[mm]Air gap) Fig. 6 Improved thruster module Table 3 Prototype specifications Item Unit Value Length [mm] 364 Outer diameter [mm] 99 Weight(in air) [kg] 1.9 Weight(in fresh water) [kg] 0.4 Max.Thrust [N] 14 Pressure performance [MPa] (( ) CP C20) 163[g] 9[mm] Fig. 7 Table 4 5
6 Table 5 Variables and parameters Symbol Unit Recital P k [MPa] Elastic buckling pressure E [MPa] Youngs modulus n [2,3,4...] Buckling mode number ν Poisson s ratio t [m] Cylinder thickness r [m] Cylinder inner radius + t/2 l [m] Cylinder length σ [MPa] Maximum stress σ B [MPa] Tensile strength P [MPa] Crushing pressure a [mm] Cylinder inner radius t p [mm] Required thickness S f [1,2,3...] Safety factor Fig. 7 Old(left) and new magnet coupling 4.2 O (3) 4) O [ π 4 ( ) r 4 P k = E n 4 (n 2 1) l + n2 1 12(1 ν 2 ) ( t r ) 2]( t r ) (3) Table ) 1.0[MPa] 2800 [MPa] [mm] O 7[mm] MC (4) (5) 7) Table 5 σ = 1.24P a 2 /t 2 p (4) σ = σ B /S f (5) MC 96[MPa] 5.0[mm] O 6.0[mm] 4.3 Fig. 8 Digi 6
7 Item CPU Table 7 Specifications of R8C/2L Operating frequency Current consunption Timer Serial Interface Size Specifications Multiplier: 16bits 16bits 32bits Multiply-accumulate instruction: 16bits 16bits+32bits 32bits 20MHz(VCC = 3.0 to 5.5[V]) 10MHz(VCC = 2.7 to 5.5[V]) 5MHz(VCC = 2.2 to 5.5[V]) Typ.10[mA](VCC=5.0[V]) Typ.6[mA](VCC=3.0[V]) Watchdog,2 8bit,2 16bits Clock synchronous serial I/O/UART [mm] Fig. 8 XBee RF module Table 6 Specifications of XBee RF module Indoor/Urban Range [m] Up to 30 Outdoor line-of-sight Range [m] Up to 90 RF Data Rate [kbps] 250 Supply Voltage [V] Operating Frequency [GHz] ISM 2.4 Number of Channels 16 Fig. 9 R8C/2L International XBee OEM RF XBee Table 6. 5) R8C/2L 20[MHz] R8C/2L AD R8C/2L Fig. 9 Table 7 RC Electoronic Speed Controller(ESC) MC951 H/A ESC CPU ESC Table 8 Fig. 10 7
8 Table 8 Specifications of Electoronic Speed Controller(ESC) Max.continuous current [A] 50 Switching rate [khz] 32 Size [mm] Weight [g] 52 Table 9 Specifications of Brushless DC motor(bldc) Power rating [W] 50 Nominal voltage [V] 18.0 Stall torque [mnm] 1100 Max. continuous current [A] 3.54 Fig. 11 BLDC motor Table 10 Specifications of Li-Po battery Rated voltage [V] 22.2 Capacity [mah] 3300 Size [mm] Weight [g] DC maxon EC45 flat 30[W] maxon EC45 flat 50[W] Table 9 Fig. 11 Hyperion 22.2[V] 3300[mAh] Li-Po Li-Po Li-ion Table 10 Reed Switch Relay ESC Signal Brushless DC motor V Reg 3 Batt R8C XBee 5.1 Fig. 10 System block diagram 8
9 Thrust [N] blades 65[mm] 4blades 55[mm] 4blades 45[mm] 3blades 65[mm] 3blades 55[mm] 3blades 45[mm] Fig. 12 Pressure and leak tests of the designed pressure vessel Fig and 3 blades propeller 様子を Fig. 12 に示す 試験は JIS B8265 を参考 にしておこなった 6) 試験圧力は猪苗代湖の最 Current [A] Fig. 14 Current-thrust graph of different propellers with 50[W] motor Fig. 15 Measurement of continuous operation time and thrust ロペラで目標とする 11[N] の推力を発生させる 深部を上回る 1.0[MPa] で 徐々に加圧した後 ことができたものの 試験の結果より最も消費 試験圧力を 1.0 時間維持した この試験において 電流の少ない 4 枚羽 直径 55[mm] のスクリュー 塑性変形や漏水は生じなかったため 1.0[MPa] プロペラを採用することとした また このス の水圧に耐えることが確認された クリュープロペラを用いた場合 最大で 14[N] の推力を発生させることができた 5.2 最大推力測定試験 試作機での課題より 最大推力の目標を 11[N] 5.3 として最大推力を測定する試験をおこなった 連続稼働時間測定試験 開発した改良型スラスタモジュールに RABO 試験ではスラスタモジュールを吊り秤に懸垂さ ESCH 製 blades pitch 56.4[mm] diam- せ推力を測定した また 予備実験の結果より eter 55[mm] を取り付けて連続稼働時間を測定 RABOESCH 製スクリュープロペラの 4 枚羽 3 した 試験の様子を Fig. 15 に示す 試験では開 枚羽についてそれぞれ直径が 65[mm] 55[mm] 始時の推力が 11[N] となるようにして測定をお 45[mm] の計 6 種類をそれぞれ取り付けた 試 こなった 試験の結果 連続で 2.0 時間稼働す 験に用いたスクリュープロペラを Fig. 13 に 試 ることが確認された 験の結果を Fig. 14 に示す 全てのスクリュープ 9
10 6. 400[g] 100[g] 1) :,Journal of Geography, 109(6),pp , ),,,, :, 29,RSJ2011AC1K3-5, ) HO/KOSYO-inawashiro.html,1.March, ), ( ):, (1994) 5), :, 11,1A2-M13,2011 6) JIS, html,1.march, ), / α:,,
SICE東北支部研究集会資料(2010年)
261 (21.11.17) 261-6 Development of a wireless smart thruster module for underwater robots Takuya Omuro, Takayuki Takahashi Fukushima University : (underwater robots) (thruster) (module) (small) : 96-1296
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