5) H YSC 6) HYSC Fig. 1 Photo 1 HYSC (1) (2) 14 7) Tip part of pile General part of pile Steel pipe with ribs Footing concrete Concrete Soil cem
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1 JFE No.2 (23 11 ) p Construction Material Technology for Supporting Social Infrastructure KASUGA Masami HASHIMOTO Osami NAKAMURA Nobuyuki JFE JFE JFE Abstract: Steel products play an important role as construction materials by taking advantage of a number of outstanding features, which include easy formability, high strength combined with high earthquake resistance based on excellent plastic deformation performance, recyclability and so forth. This paper describes an outline of representative new construction products and JFE Steel s approach to product development based on trends and needs in the social environment Only 1 No ) 2) K 3) JES 4) 63
2 5) H YSC 6) HYSC Fig. 1 Photo 1 HYSC (1) (2) 14 7) Tip part of pile General part of pile Steel pipe with ribs Footing concrete Concrete Soil cement column Supporting layer D sc /2 Length of pile, L Steel pipe with inside and outside ribs Fig. 2 (1) Fig. 3 P-P 8) (a) (c) (a) (b) (c) mm mm (2) High strength pipe-junction Fig. 1 D sp D sc Diameter of pile Diameter of pile (Diameter of design) Outline fi gure of HYSC pile Steel-concrete composite structure Cast-in-place concrete pile Fig. 2 Schema of steel pipe sheet pile composite foundation method Mortar : 6 N/mm 2 (Nominal strength) Steel pipe with inner rib unit : mm Photo 1 HYSC pile Fig. 3 High strength pipe-junction 64
3 JES joint Fig. 4 Outline of construction JES method Photo 2 H-shaped steel sheet pile(k-domeru) (3) (1) K K CT H H Photo 2 (2) JES HEP high-speed element pull & JES jointed element structure JES Fig. 4 JES JES Photo 3 Photo Jointed element structure-shaped steel (Jointed element structure method) 2 9) 1) (1) Photo 4 65
4 (1) L-T type (2) P-P type (3) P-T type Fig. 5 Type of steel pipe sheet pile joint Photo 4 Strutted frame quay-wall structure Photo 6 T-P joints of steel pipe sheet pile with mortar Photo 5 Steel sheet pile joints with polymer seals swelled with water (2) (i) 1 Photo 5 (ii) Fig 5 3 Photo N/mm 2 SM57 11) Fig ) 66
5 Motor Tsubasa pile Base machine Casing machine Weight Follower Fig Mechanical joints (1) Fig. 7 Photo mm mm Semicircular flat plate Excavation bit Fig. 7 Pile diameter : d Block plate Toe wing D w 1.5d-2.5d Composition of Tsubasa Pile Photo 7 Toe wing Guide Soft layer Supporting layer Follower (a) Pile-top holding type Fig. 8 Tsubasa pile Soft layer Supporting layer Construction method (b) Pile-shaft holding type mm mm 3 Fig. 8 (a) 5 mm Fig. 8 (b) t (2) KING 1998 KING Photo 8 KING 1 mm mm 1 mm 67
6 Referenced strength, F Good Weldability 5 Improvement of weldability 45 Reduction of fabrication cost 4 35 HBL385 HBL355 HBL325 SA44 Increase in strength Bad C eq C Mn/6 Si/24 Ni/4 Cr/5 Mo/4 V/14 Fig. 9 Concept of the developed HBL385 Photo m 45 t N/mm 2 TMCP HBL385 * 385 N/mm 2 HBL385 14) TMCP HBL mm 1 mm 385 N/mm 2 12 N/mm 2 55 N/mm 2 12 N/mm J 235 N/mm N/mm N/mm 2 44 N/mm 2 * Inner pile excavation method of steel pipe (King method) SA N/mm 2 TMCP Fig. 9 HBL385 HBL HBL N/mm 2 HBL N/mm N/mm SA44 1 SA44 49 N/mm 2 68
7 Fig. 1 HAZ toughness Good Improvement of HAZ toughness by control of fine nitride, oxide and sulfide particles, etc. Improvement of HAZ toughness by suppression of C eq C 2/3 SA44-U (1) (2) (3) (4) 4 t HAZ 59 N/mm 2 49 N/mm 2 59 N/mm 2 7 J JFE HAZ JFE HAZ (EWEL) TMCP Ceq γ HAZ 15) Fig. 1 HBL N/mm 2 HBL N/mm 2 HAZ C eq High Concept of improvement technology in HAZ toughness for high heat input welding HBL385 SA R41DH 3 SUS34A 11 Cr R41DHR41DH MSTL 71 R41DH 4 N/mm 2 SUS34 R41DH 4 N/mm 2 R41DH Cr 11 Fig. 11 R41DH 4 N/mm 2 1/76 16) 4.5 mm 4 N/mm 2 19 R41DH R41DH 69
8 Fig. 11 Corrosion loss (g/m 2 y) Industrial area Coastal area R41DH SS4 Corrosion loss of R41DH and SS4 steels after one year fi eld exposure test JFE JFE Table 1 (1) (2) P (3) N/mm 2 BCR BCP BCP325T 7 J Fig N/mm 2 JPC44 17) BCP325T Table 2 Fig. 13 Table 2 Test results of bending test Column size Rank D/t (ex. M y )/(cal. M y ) (ex. M u )/(cal. M p ) FC FB FA Table 1 Process Cold roll Cold press Seamless Rectangular hollow section columns Grade BCR295 BCP235 BCP325 BCP325T JPC44 STKR4-SH STKR49-SH YS TS YS ve *1 (J) *2 47 ( 4 C) *1 Flat position, *2 Flat and corner positions, YS : Yield strength, TS : Tensile strength, YR : Yield ratio, ve : Charpy absorbed energy at C η All FA 7 FB FC t t 19 t Fig. 13 1/α Relationship between diameter-width ratio and cumulative ductility factor 35 3 Flat Corner 1 mm Charpy impact value (J) Flat Corner 1 mm 5 Fig Temperature ( C) Relation between Charpy impact value and temperature for BCP325T column at fl at and corner positions 7
9 3.2.2 P-325/355/385/44 Table 3 4 UOE Fig. 14 t/d 18) P-385 Fig. 15 D/t 24 FA Table 3 Grade P-325B,C P-355B,C P-385B,C P-44B,C YR M/M p Fig Mechanical properties of tubular column YS TS t/d YR : UOE : Cold PB : Cold PB SR : Warm PB ve (J) PB : Press bend Infl uence of tube forming on yield ratio θ/θ p Fig. 15 M-θ relation 2δ p 4δ p 6δ p 7δp H H H SHH Fig mm 95 mm H 19) Fig. 17 Fig mm 1 mm SHH 9 mm H TMCP H HBL-JH325/355 TMCP H Table 4 TMCP H HBL-JH325/ TMCP N/mm ) Fig mm H 165 m 35 Table 5 H 2 3 Width Depth Fig (mm) Common size JFE Steel original size Size variety of Super HISLEND H 71
10 Specification HBL-JH325B HBL-JH325C HBL-JH355B HBL-JH355C Table 4 Chemical composition (mass%) C Si Mn P S Specifi cation of HBL-JH325/355 4 t t t t t t t t C eq *1 Average for three pieces, *2 For each test value, PCM = C+Si/3 + (Mn + Cu + Cr)/2 + Mo/15 + Ni/6 + V/1 + 5B, ve : Charpy absorbed energy at C P CM YS El : Elongation, TS Mechanical property YR 8 8 El 21 No.1A 23 No.4 19 No.1A 21 No.4 Thruthickness reduction of area 25 *1 15 *2 25 *1 15 *2 ve (J) nominal size (JFE original) 5 5 nominal size 4 4 nominal size Moment of inertia, Ix (cm 4 ) Fig. 18 Fig Rolling method of breakdown mill Common size JFE Steel original size H 95, 1 mm size Cross section area (cm 2 ) Relation between moment of inertia and cross section area for Super HISLEND-H N/mm 2 H HBL-H N/mm 2 TMCP55 N/mm 2 H 2 14) HBL-H385 TMCP Super-OLAC S JISH H Table 6 SN49B 6 N/mm 2 Ceq PCM 61 mm Corner radius 26 mm Fig mm 225 mm 225 mm mm Corner radius 26 mm Corner radius 22 mm 49 N/mm CO2 Table 7 21) SRC SRC Fig. 2 SRC 22) 358 mm Inside dimensions of heavy wide flange H-shapes Table 5 Structural performance and weight of column Rectanguler Nominal size hollow section nominal size nominal size Displacement X-direction (cm) Y-direction Weight of column
11 Grade HBL-H385B SN49B Table 6 YS Mechanical properties of HBL-H385 TS YR 8 8 ve (J) 7 27 C eq P CM Table 7 Fig. 2 Charpy impact test result of CO2 welded joint Test position Weld metal Bond Bond 1 mm Bond 3 mm 3.4 ve (J) Each Average Q (kn) R (%rad) Relation between bending load and displacement for SRC column under axial load Table 8 3 Q u , 24) Fig Fig TJB TJW 2 Fig. 23 (a) TJB Table 8 Plate Seamless pipe Mechanical properties of steel plates and seamless pipes with low yield strength Grade JFE-LY1 JFE-LY16 JFE-LY225 RF1-S RF225-S YS TS YR El (a) Double tube type Fig. 21 Type of brace damper (b) Flat-bar type 73
12 P/P y P/P y 1 1 Fig ε ε (a) Buckling restrained brace (b) Steel tube brace Relations between non-dimensional axial load and displacement for buckling restrained and steel tube braces Diaphragm Shear-plate (a) TJB Column Gusset-plate (b) TJW Fig. 23 Schematic of earthquake resistant joint 2 2 M/M p 1 M/M p 1 Fig. 25 Outline of pile to column direct connection 1 η δ/δ p (a) General bracket system Fig η δ/δ p (b) TJB Comparison in hysteresis curve for two different type of earthquake resistant joint Fig. 24 (b) 25) Fig. 23 (b) TJW H Shear force (kn) Rotation angle (rad) Fig Rotation angle of Pile-column connection Q-θ relation of specimen Fig. 25 Fig
13 26) Fig. 27 CO2 CO NF 22 NF new future frontier friendly NF NF (1) (2) (3) (4) NF Ferroforms Marine Blocks Breakwater blocks Chock stones Seaweed bed Off-shore construction Sand capping Granulated BF slag Coastal environmental improvement Fig. 27 Products made from slag for off-shore construction and coastal environmental improvement 75
14 N/mm 2 JFE 785, ) N/mm N/mm 2 21 N/mm 2 6 N/mm ) Photo ) , 31) JFE ) Photo N/mm 2 5. Photo 9 Riverbon 1275 multi spiral hoop Photo 1 Riverren 1) vol.28 no p ) vol.34 no.4 22 p ) vol.24 no p ) JES vol.34 no.4 22 p ) JR vol.29 no.1 21 p ) vol.3 no.5 22 p ) ) ) 2 1) 2 11) vol.3 no p ) 76
15 2-2 13) ) 55 N/mm 2, CAMP-ISIJ vol p ) vol.34 no.4 22 p ) ) 59 N/mm C-1 22 p ) NT NKK no p ) H 1 95 mm vol.33 no.3 21 p ) H 7 5 vol.33 no.3 21 p ) SRC C-1 23 p ) 21 p ) vol.3 no p ) NKK no.17 2 p ) NKK no p ) 1 5 C-3 22 p ) 785 vol.3 no p ) RC vo.24 no p ) JFE ) JFE ) vol.23 no p ) JFE 22 77
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