Quick & Mii New geaatio high feed mill "QM MILL & QM MAX" Applicatio fo choice of DIJET high feed tools L /DThe elatio betwee ad L/D QM MILLMPM QM MAX
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- たしろう あいきょう
- 6 years ago
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1 JCTMA ECO PRODUCT JCTMA ECO PRODUCT PRODUCT NEWS No. 443 SERIES EXPANSION Quick & Mii "QM MILL & QM MAX" New geaatio high feed mill. jzh. jzh MAX!
2 Quick & Mii New geaatio high feed mill "QM MILL & QM MAX" Applicatio fo choice of DIJET high feed tools L /DThe elatio betwee ad L/D QM MILLMPM QM MAXMQX HIGH FEED DIEMASTERMSH (L/D) Tool : High feed toolmodula head type MSN cabide shak holde Wok mateial : Cabo steel Poit Depth of cut: mm I case of L/D=4 ad ude, QM MAX (MQX) o HIGH FEED DIEMASTER (MSH) possible deep cuttig at =mm. QM MILL (MPM) maitais stable i case of chagig L/D. Machie If machie does ot have eough powe, machie igidity, ad eable to be deep cuttig, ecommed to use QM MILL (MPM) with low cuttig foce ad multi blades. Metal emoval ate Q (cc/mi) (m/mi) QM MILLMPM Feed speed : Metal emoval ate : Q QM MAXMQX Feed speed : Metal emoval ate : Q 0 0 Tool : High feed toolmodula head typemsn cabide shak holde L /Dc4, Wok mateial : Cabo steel, = Dc Poit Tool dia. HIGH FEED DIEMASTERMSH Feed speed : Metal emoval ate : Q Metal emoval ate I case of tool dia.6 ad ude, ecommed to use QM MILL (MPM). I case of tool dia.0 ad ove, ecommed to use QM MAX (MQX). Machie I case of machiig by small machie (BT40 ad ude), ecommed to use QM MILL (MPM) with low cuttig foce. I case of machiig by middle speed machie (0m/mi), ecommed to use QM MAX (MQX) with low cuttig foce. I case of machiig by low speed machie (6m/mi), ecommed to use HIGH FEED DIEMASTER (MSH) with 3 edges ecoomy.
3 Attetio Attetio to moutig head ad MSN/ MGN shak holde. Cleaig Remove dit ad chips with ai fom the coectig thead ad shak holde. Iitial Tighteig Tighte by had util the head ad the shak holde faces meet. Fial Tighteig Tighte slowly with toque cotol sp wech ad cofim that thee is o g. Attetio : Fial tighteig without iitial tighteig cause coectig thead beak. Tighteig pocedue Note). Oly use the toque cotol sp wech o DIJET DS type sp wech.. Please tu the sp wech slowly duig use. 3. Please cofim that thee is o g. Thead M8 M Tighteig Toque 6Nm 0Nm Sp size 0, 7 Note). Modula heads supplied without sp wech.. mak shows: DIJET have a stock of DS-8 ad type sp weches. Selectio of "MSN Cabide shak holde" I case of usig modula head ove 6mm, please select MSN cabide shak that diamete (D) is mm o moe smalle tha modula head (Dc). A wog selectio causes the cabide shak damage. MSN cabide shak eck diamete Cleaace ecessay moe tha mm Coolat o ai blow is ecommeded to emove the chips. Modula head cuttig diamete Cautio fo the moutig to shik fit holde. Whe you use a cabide shak ad a modula head o the shik fit holde, please shik fit the oly cabide shak without moutig a modula head togethe. Please mout a modula head afte shikig fit. Note) If it shik fit with moutig a modula head, the head ad iset will become difficult to loose.
4 Featues Quick & Mii. New geaatio high feed mill "QM MILL" JCTMA ECO PRODUCT Low cuttig foce Multi blades specificatio Adopted uique 3D geomety isets with low cuttig foce ad multi blades specificatio, eve if small isets, QM MILL achieved high speed ad high efficiet machiig. Possible to use by low powe ad compact machies such as BT30. Multi blades specificatio: 0 mm dia. fo N ad 3 mm dia. fo 8N. Vibatio fee QM-MILL MPM type ca be possible high efficiet machiig ad loge tool life, due to cotol the vibatio by the combiatio of MSN cabide shak holde. Multi blades specificatio eve if small isets achieved maximum feed speed =0m/mi o geeal steel. Iset with low cuttig foces Adopted high igid G-Body. Highly accuate G-Body ca coespod fom high feed to fiishig. Isets vaiatio High feed ad shoulde millig ca be pocessed with same body. High feed iset EOMT060...ZER High feed iset fo ufavoable coditio EOMW060ZER Shoulde iset 0.0mm o less cusp height gives tue 90 degee with o mismatch ZOMT060...ZER High hadeed steel EOHW060ZTR Adopted ew PVD coated gade JC58 possible to cut geeal steel, hadeed mateial, titaium alloys ad heat-esistat alloy. Ad tough gade JC80 fo iteupted cuttig. Moeove, ew PVD coated gade JC60 suitable fo high hadeed mateial. 3
5 Cuttig pefomace Mateial C55 (055) Cuttig coditios Cuttig foce compaiso Cuttig esistace 30% Dow! Feed foce QM MILL MPM type Competito A Moe chatteig Mai foce Back foce Resultat foce QM MILL MPM type f=5.mm/ev Competito A f=5.mm/ev Mateial C55 (055) Cuttig coditios QM MILL MPM type Feed foce Mai foce Competito A Cuttig foce compaiso Back foce Resultat foce Moe chatteig 'st path 'd path 3'd path 4'th path 5'th path 'st path 'd path 3'd path 4'th path 5'th path Cuttig foces of QM mill is kept costat sice 3d path. QM MILL MPM type: MPM: 5'th path Competito A: 5'th path Chip she 'st path 'd path 3'd path 4'th path 5'th path QM MILL MPM type Competito A Chips by QM mill show smooth cut ad less heat geeatio. 4
6 MPM TYPE Quick & Mii. New geaatio high feed mill "QM MILL" Modula head MPM type Though coolat hole Fo high feed millig Fo shoulde millig Cat. No. Stock No. of isets Dimesios Applicable isets Pats Clamp scew Wech MPM-00-M6 MPM-0-M6 MPM-30-M6 MPM-303-M6 MPM-406-M8 MPM-407-M8 MPM-0-M0 MPM--M0 MPM-605-M MPM-7030-M6 MPM-803-M6 Note). All cuttes supplied without isets.. Please see page fo ecommeded tighteig toque M6 M6 M6 M6 M8 M8 M0 M0 M M6 M EO060ZR ZOMT060ZER DSW-838H A-06 Abo Cuttig coditios Clamp scew Recommeded toque DSW-838H 5 Stadad stock itemssoo to be stockedsoo to be deleted
7 Ed mill type PME type Though coolat hole Fo high feed millig Fo shoulde millig PME-LS type Fo high feed millig Fo shoulde millig Type Cat. No. Stock No. of Coolat isets hole Dimesios Pats Applicable isets Clamp scew Wech Regula type Log shak type PME00S0 PME30S PME304S PME0S0-LS PME303S-LS PME304S-LS With With With Without Without Without EO060ZR ZOMT060ZER DSW-838H A-06 Note) All cuttes supplied without isets. Cuttig coditios Clamp scew Recommeded toque DSW-838H Stadad stock itemssoo to be stockedsoo to be deleted 6
8 MPM PME TYPE Quick & Mii. High feed iset New geaatio high feed mill "QM MILL" Isets High hadeed steel High feed iset fo ufavoable coditio Shoulde iset Type High feed iset Cat. No. EOMT060ZER EOMT0ZER Toleace M M PVD coated JC58 JC60 JC80 A Dimesios T B High feed iset fo ufavoable coditio EOMW060ZER M High hadeed steel EOHW060ZTR H Shoulde iset ZOMT0ZER ZOMT04ZER ZOMT08ZER M M M isets pe case. Discimiatio of gade fo MPM iset Each gade shows diffeet mak aoud the hole fo fool poof. Discimiatio mak JC58 JC80 MAGNETISER Magetizig ad demagetizig ca be easily doe oly by isetig the tip of wech ito the Magetize + ad ubbig lightly. The wok efficiecy whe iset is settig by magetizig the tip of wech impoves. Please do ot use it i the viciity of the equipmet to be iflueced with magetism. Cat. No. MAGNETISER Stock piece pe case. 7 Stadad stock itemssoo to be stockedsoo to be deleted
9 MSN TYPE Though coolat hole Fo high poductivity MSN Cabide shak holde JCTMA ECO PRODUCT Fig. Coolat hole dia. Fig. Coolat hole dia. Ed mill shak type Cat. No. Stock Dimesios kg Weight Fig. MSN-M6--S0C MSN-M6-5-SC MSN-M6-30-S0C MSN-M6-30-SC MSN-M6-35T-SC MSN-M6--S0C M MSN-M6--SC MSN-M6-57T-SC MSN-M6-65T-S6C MSN-M6-80-S0C MSN-M6-80-SC MSN-M8-0-S6C MSN-M8-40-S6C MSN-M8-40T-S0C MSN-M8-77T-S0C M8 4 9 MSN-M8-80-S6C MSN-M8--S6C MSN-M8-5-S6C MSN-M0-0-S0C MSN-M0-40-S0C MSN-M0-40T-S0C MSN-M0-70-S0C M MSN-M0-85T-S5C Note) Please see page fo ecommeded tighteig toque. Stadad stock itemssoo to be stockedsoo to be deleted 8
10 Quick & Mii New geaatio high feed mill "QM MILL & QM MAX" MSN TYPE Though coolat hole Fo high poductivity MSN Cabide shak holde JCTMA ECO PRODUCT Fig. Coolat hole dia. Fig. Coolat hole dia. Ed mill shak type Cat. No. Stock Dimesios kg Weight Fig. MSN-M0-90-S0C MSN-M0-90T-S0C MSN-M0-40-S0C MSN-M0-40T-S0C M MSN-M0-60-S0C MSN-M0--S0C MSN-M-5-S5C MSN-M-55-S5C MSN-M-00T-S3C MSN-M-05-S5C M 6.03 MSN-M-35-S5C MSN-M-55-S5C MSN-M--S5C MSN-M6-5-S3C MSN-M6-55-S3C MSN-M6-77-S3C MSN-M6-97-S3C MSN-M6-05-S3C MSN-M6-7T-S3C MSN-M6-7-S3C MSN-M6-7T-S3C MSN-M6-55-S3C M MSN-M6-77-S3C MSN-M6-77T-S3C MSN-M6-95-S3C MSN-M6-97T-S3C MSN-M6-5-S3C MSN-M6-45-S3C MSN-M6-95-S3C Note) Please see page fo ecommeded tighteig toque. Stadad stock itemssoo to be stockedsoo to be deleted
11 MSN TYPE Though coolat hole Fo high poductivity MSN Cabide shak holde JCTMA ECO PRODUCT Coolat hole dia. Staight abo type Cat. No. Stock Dimesios kg Weight MSN-M6-67S-S9.8C MSN-M6-07S-S9.8C M MSN-M6-8S-S0C MSN-M6-S-S0C 0 8 M MSN-M6-80S-S.8C MSN-M6-S-S.8C.8 80 M MSN-M6-90S-SC MSN-M6-30S-SC M MSN-M8-97S-S5C 97 MSN-M8-47S-S5C 5 47 M8 4 3 MSN-M8-97S-S5C 97 4 MSN-M8-07S-S6C MSN-M8-57S-S6C M MSN-M0-30S-S8C 30 MSN-M0-90S-S8C 8 90 M0 4 MSN-M0-40S-S8C 40 9 MSN-M0-30S-S0C 30 3 MSN-M0-90S-S0C 0 90 M0 4 8 MSN-M0-S-S0C.0 MSN-M-85S-S3C MSN-M-65S-S3C M MSN-M-85S-S4C MSN-M-65S-S4C M MSN-M-45S-S5C MSN-M-5S-S5C 5 5 M 6.36 MSN-M-85S-S5C MSN-M6-60S-S8C 60. MSN-M6-30S-S8C 8 30 M MSN-M6-30S-S8C 30.4 MSN-M6-57S-S3C 57.6 MSN-M6-7S-S3C MSN-M6-87S-S3C M MSN-M6-357S-S3C Note) Please see page fo ecommeded tighteig toque. Stadad stock itemssoo to be stockedsoo to be deleted 0
12 Quick & Mii New geaatio high feed mill "QM MILL & QM MAX" MGN TYPE Though coolat hole Adopted ulta-igid ad impoved body duability "G-Body". Shot type Cost-effective ad high stegth steel shak holde. MGN G-Body steel shak holde Coolat hole dia. Ed mill shak type Cat. No. Stock Dimesios kg Weight MGN-M8-7-S6 MGN-M0-30-S0 MGN-M-35-S5 MGN-M-85-S5 MGN-M6-37-S3 MGN-M6-77-S M8 M0 M M M6 M Note) I case of usig MPM / MQX type combied with MGN steel shak holde, ply the ecommeded cuttig coditios sheet (see page 5 5, page 3 88). Adopted GN suface-hadeig teatmet o themal esistat high stegth steel gives high hadess ove 65HRC ad secue iset pocket ad holde agaist themal defomatio, impoved body duability ad tool life by 30% o moe, compd with competito's tool. Make it difficult to be damaged eve ude sevee cuttig coditios. Also ust-poof ad ati-weldig effect is much impoved. Stadad stock itemssoo to be stockedsoo to be deleted
13 MSA TYPE MSA Abo itegated cabide shak Though coolat hole Fo high poductivity (Cabide shak) BT shak type Cat. No. MSA-M BT40 MSA-M8-30--BT40 MSA-M BT40 MSA-M BT40 MSA-M0-5-5-BT40 MSA-M0---BT40 MSA-M BT40 MSA-M0--00-BT40 MSA-M-5-5-BT40 MSA-M---BT40 MSA-M BT40 MSA-M--00-BT40 MSA-M8--5-BT MSA-M8-45--BT MSA-M BT MSA-M BT MSA-M BT MSA-M0-65--BT MSA-M BT MSA-M BT MSA-M-40-5-BT MSA-M-65--BT MSA-M BT MSA-M-5-00-BT MSA-M-40-5-BT MSA-M BT MSA-M6-65--BT MSA-M BT MSA-M BT MSA-M BT Stock Dimesios Note). I case of usig modula head combied with MSA abo, ply the ecommeded cuttig coditios sheet (see page 5 5 ad 3 88).. Please see page fo ecommeded tighteig toque. 3. MSA abo is supplied without pull studs. Stadad stock itemssoo to be stockedsoo to be deletedmade to ode M8 M8 M8 M8 M0 M0 M0 M0 M M M M M8 M8 M8 M8 M0 M0 M0 M0 M M M M M M6 M6 M6 M6 M BT40 BT40 BT40 BT40 BT40 BT40 BT40 BT40 BT40 BT40 BT40 BT40 BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT kg Weight
14 Quick & Mii New geaatio high feed mill "QM MILL & QM MAX" MSA TYPE Though coolat hole MSA Abo itegated cabide shak Fo high poductivity (Cabide shak) HSK shak type Coolat duct Cat. No. MSA-M A63 Stock 5 Dimesios M8 3 A63 kg Weight.3 MSA-M8-30--A M8 3 A63.3 MSA-M A M8 3 A63.4 MSA-M A M8 3 A63.4 MSA-M0-5-5-A M0 38 A63.6 MSA-M0---A M0 38 A63.7 MSA-M A M0 38 A63.8 MSA-M0--00-A M0 38 A63.8 MSA-M-5-5-A M 45 A63.9 MSA-M---A M 45 A63.0 MSA-M A M 45 A63. MSA-M--00-A M 45 A63.3 MSA-M8--5-A M8 3 A00.6 MSA-M8-45--A M8 3 A00.6 MSA-M A M8 3 A00.7 MSA-M A M8 3 A00.7 MSA-M A M0 38 A00 3. MSA-M0-65--A M0 38 A00 3. MSA-M A M0 38 A MSA-M A M0 38 A MSA-M-40-5-A M 45 A MSA-M-65--A M 45 A MSA-M A M 45 A MSA-M-5-00-A M 45 A MSA-M-40-5-A M 45 A MSA-M A M6 54 A00 4. MSA-M6-65--A M6 54 A MSA-M A M6 54 A MSA-M A M6 54 A MSA-M A M6 54 A Note). I case of usig modula head combied with MSA abo, ply the ecommeded cuttig coditios sheet (see page 5 5 ad 3 88).. Please see page fo ecommeded tighteig toque. Stadad stock itemssoo to be stockedsoo to be deletedmade to ode
15 Cuttig data fo "QM MILL" Pocket millig fo aicaft pats Pocket millig Ovehug legth Wok Pat ame Mateial Hadess Tool Tool No. Iset No. Gade, (Vc), (f ) Result Cuttig coditios Coolat MPM woks vey well. Afte 5mi, Vbmax was mm. Still able to cotiue. Machie High efficiet machiig fo stailess steel Slot millig HSS edmill edmill Wok Pat ame Mateial Hadess Tool Tool No. Iset No. Gade, (Vc) Result QM mill emove Q=4cc/mi. Total Q=900cc/coe. QM mill impoved 3 times o moe poductivity & life. Cuttig coditios, (f ) Coolat Machie 4
16 Quick & Mii. Remais Coe adius fo pogammig Rampig New geaatio high feed mill "QM MILL" Attetio fo pofile millig with EO-type isets Defiitio of coe she fo pogammig R W=.7 R Ove Cut Max. = Coe adius fo pogammig Helical itepolatio R.0Stadad R.5 R.0 Ove Cut Remais Note) I case of settig coe adius fo pogammig to R, ecommed to use coe adius R type iset (EOMT0ZER). Calculatio of tool pass dia. Tool pass dia. Boe dia. Tool dia. Tool dia. Depth of cut pe oe cicuit should ot exceed max. depth of cut. Dow cuttig is ecommeded, so tool pass otatio should be couteclockwise. I case of ampig ad helical itepolatio, ply 70% o less feed speed fom stadad cuttig coditio table. I case of dillig, ply % o less Z axis feed speed fom stadad cuttig coditio table. Log cosecutive chips may come out i case of dillig, cofim the safe coditio sufficietly. Cat. No. Tool dia. Eff. Cuttig dia. Max. depth of cut Max. ampig agle Rampig mm Total cuttig legth at Max. Helical itepolatio Mi. boe dia. Dh mi Max. boe dia. Dh max MPM-00-M ' MPM-0-M ' MPM-30-M ' 9 MPM-303-M '.3 4 MPM-406-M MPM-407-M ' MPM-0-M ' MPM--M ' MPM-605-M ' MPM-7030-M ' MPM-803-M ' PME00S ' PME0S0-LS ' PME30S ' 9 PME303S-LS '.3 4 PME304S (-LS) 4 8' Note) The ampig agle o less is ecommeded (please efe to the above table).
17 Recommeded cuttig coditios fo "EOMT/W-type isets" MPM ad MSN type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) JC80 (JC58) JC80 (JC58) JC80 (JC58) JC80 (JC58) (SKD6, DAC, DHA) JC58 Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel Gades JC58 EOMW JC58 JC80 JC58 JC Tool dia. 0 / / 3 6 / 7 No. of teeth No. of teeth (mi - ) ,80 3,440 3,060 3,0 3,, 3,0 3,,,,570,90,30,00 4,780 4, 3,80 3,80 3,440 3,060,90,70, ,580 3,70,940 4, 3,,690 4, 3,,690 3,,540,00,30, ,740 4, 3,670 4,580 3,70,940,90,5, (mi - ) 3,80,,540,90,630,340,90,630,340,390,,90,,670 3,980 3,80 3,80,,540,590,430,70 70 V V 5,70 4,630 3,660 5,60 4,60 3,370 5,60 4,60 3,370 3,940 3,90,,790, 7,60 5, 4,580 5,70 4,630 3,660,,930, No. of teeth (mi - ) ,390,,90,90,970,7,90,970,7,790,60,430,390, 540 8, 6,970 5,0 7,880 6, 4,900 7,880 6, 4,900 5,00 4,060 3, 3,340, ,980 0,730,680 8,680, 6,8,390 8,, 6,880,90 5,,90,,070,930, The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 6
18 Quick & Mii. New geaatio high feed mill "QM MILL" Recommeded cuttig coditios fo "EOMT/W-type isets" MPM ad MSN type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) JC80 (JC58) JC80 (JC58) JC80 (JC58) JC80 (JC58) (SKD6, DAC, DHA) JC58 Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel Gades JC58 EOMW JC58 JC80 JC58 JC Tool dia. 0 / 5 No. of teeth (mi - ),90,70,530,7,580,,7,580,,430,90,40,0, ,390,,90,90,70, , 6,970 5, 7,880 6, 5,040 7,880 6, 5,040 5,000 4,060 3,90 3,330,700 0,7 8,70 6,880 8, 6,970 5,,,940, No. of teeth (mi - ),530,,0,,60,,,60,,, ,90,70,530,530,, ,60 6,70 5,70 7,560 6, 4,840 7,560 6, 4,840 4,830 3,930 3,090 3,, ,30 8,360 6,60 8,60 6,70 5,70,80,840, V V 7 The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow.
19 Recommeded cuttig coditios fo "EOMT/W-type isets" MPM ad MSN type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) Gades JC80 (JC58) JC80 (JC58) JC80 (JC58) JC80 (JC58) (SKD6, DAC, DHA) JC58 Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel JC58 EOMW JC58 JC80 JC58 JC Tool dia No. of teeth (mi - ),70,40,00,70,0 940,70, ,590,430,70,70,40, ,000 6,460 5,40 7,370 5, 5,330 7,370 5, 5,330 4,660 3,790,980 3,0,530, ,000 8,0 6, 8,000 6,460 5,40,40,830, No. of teeth (mi - ),90,070, , ,490,340,90,90, ,570 6,930 5,470 7,8 6, 5,00 7,8 6, 5,00 5,040 4,080 3,0 3,360,590, ,730 8,680 6,8 8,570 6,930 5,470,,940, V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 8
20 Quick & Mii. New geaatio high feed mill "QM MILL" Recommeded cuttig coditios fo "EOMT/W ad EOHW-type isets" PME/PME-LS type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel Gades 30 JC80 (JC58) JC80 (JC58) JC80 (JC58) JC80 (JC58) JC60 30 EOHW JC60 30 EOHW JC JC JC JC Tool dia. 0 / / 3 4 No. of teeth No. of teeth (mi - ) ,80 3,440 3,060 3,0 3,, 3,0 3,,,,570,90 4,770 4,90,5 4,780 4, 3,80 3,80 3,440 3,060,90,70, , ,70 35, , 35 3, 35, , 35 3, 35, , 35,540 35, , , , , , 35 3, , ,70 35,940 70,90 35,5 35, (mi - ) 3,80,,540,90,630,340,90,630,340,390,,90 3,980, 3,980 3,80 3,80,,540,590,430,70 70 V V 5, , , , , , , , , , ,90 35, 70 5, , 35 70, , , 35 4, , , ,660 70, 35,930 35, No. of teeth (mi - ) ,730,460,80,0,,000,0,,000,0,8,660 3,40 3,070,80 3,40 3,070,,730,460,80,360,30, ,5 4,70 3,730 6,00 4,80 3,40 6,00 4,80 3,40 3,690,,360 5,0 4,40, 8,90 6,5 4,970 6,5 5,40 3,90,040,630, The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow.
21 H.S.C. ecommeded cuttig coditios fo "EOHW-type isets" MPM ad MSN type Wok mateials (NAK80, HPM, P) (.3, P) (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gades JC60 JC60 JC Tool dia. 0 / / 3 6 / 7 No. of teeth No. of teeth (mi - ) ,370 5,730 5,00 4,770 4,90,5 5,00 4,080 3,60 4,90 3,430, (mi - ) 5, 4,770 4,40 3,980, V V 6,360 5,090 4,070 5,370 4,, No. of teeth (mi - ) The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Feed speed. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow ,980 3,80,980,680,590,430 7,960 6,370 5,090 5,960 4,770,900, 0
22 Quick & Mii. New geaatio high feed mill "QM MILL" H.S.C. ecommeded cuttig coditios fo "EOHW-type isets" MPM ad MSN type Wok mateials (NAK80, HPM, P) (.3, P) (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gades JC60 JC60 JC Tool dia. 0 / 5 No. of teeth (mi - ) 3,80,,540,390,,70,40 7,960 6,370 5,090 5,960 4,770,900, No. of teeth (mi - ),5,90,040,900,70, ,6 6, 4,900 5,700 4,560,840,470 Wok mateials (NAK80, HPM, P) (.3, P) Gades JC Tool dia No. of teeth (mi - ),,90,700 7,40 5,940 4, No. of teeth (mi - ),990,790,590 7,960 6,370 5,090 (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC JC ,590,430,70 5,560 4,4 3, ,490,340,90 5,960 4,770 3,80 (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC JC ,780, ,900, V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Feed speed. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow.
23 Recommeded cuttig coditios fo "ZOMT-type isets" MPM ad MSN type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB Gey & Nodula cast io Below HB JC58 JC58 (HPM7, PX5,NAK80, P0) JC80 (JC58) (.3, P0) 30-43HRC Stailess steel Below HB Gades JC58 JC Tool dia. 0 / / 3 6 / 7 No. of teeth No. of teeth (mm ) (mi - ) ,090 4,580 4,070 4,780 4, 3,80 3,80 3,440 3,060 4,780 4, 3,980 4,780 4, 3, (mm ) (mi - ) 4,40 3,80 3,390 3,980 3,80 3,80,,540 3,980 3,80 3,980 3,80, No. of teeth (mm ) (mi - ) ,80,,540,990,690,390,390,,90,990,690,390,990,690,390, V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Feed speed. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow.
24 Quick & Mii. New geaatio high feed mill "QM MILL" Recommeded cuttig coditios fo "ZOMT-type isets" MPM ad MSN type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB Gades JC58 JC58 (HPM7, PX5, NAK80, P0) JC80 (JC58) (.3, P0) 30-43HRC JC58 Gey & Nodula cast io Below HB Tool dia. 0 / 5 No. of teeth (mm ) (mi - ),5,,040,390,,90,90,70,530,390,,90, No. of teeth (mm ) (mi - ),040,840,630,90,70,530,530,,0,90,70, Stailess steel Below HB JC ,390,, ,90,70, V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Feed speed. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 3
25 Recommeded cuttig coditios fo "ZOMT-type isets" MPM ad MSN type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB Gades JC58 JC58 (HPM7, PX5, NAK80, P0) JC80 (JC58) (.3, P0) 30-43HRC JC58 Gey & Nodula cast io Below HB Tool dia No. of teeth (mm ) (mi - ),700,530,360,590,430,70,70,40,00,590,430, No. of teeth (mm ) (mi - ),590,430,70,490,340,90,90,070,490,340,90, Stailess steel Below HB JC ,590,430, ,490,340, V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Feed speed. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 4
26 Quick & Mii. New geaatio high feed mill "QM MILL" Recommeded cuttig coditios fo "ZOMT-type isets" PME/PME-LS type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB Gey & Nodula cast io Below HB JC58 JC58 (HPM7, PX5, NAK80, P0) JC80 (JC58) (.3, P0) 30-43HRC Stailess steel Below HB Gades JC58 JC Tool dia. 0 / / 3 4 No. of teeth No. of teeth p p (mm ) (mi - ) ,090 4,580 4,070 4,780 4, 3,80 3,80 3,440 3,060 4,780 4, 3,980 4,780 4, 3,80 V p p (mm ) (mi - ) 4,40 3,80 3,390 3,980 3,80 3,80,,540 3,980 3,80 3,980 3,80 V, No. of teeth p p (mm ) (mi - ) , 3,80,90 3,40 3,070,730,730,4,80 3,40 3,070,70 3,40 3,070,70 V V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Feed speed. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 5
27 Quick & Mii New geaatio high feed mill jzh "QM MAX" Featues JCTMA ECO PRODUCT Low cuttig foce Multi blades specificatio Vibatio fee Adopted uique 3D geomety isets with low cuttig foce (5% lowe tha covetioal tool), QM MAX achieved high efficiet machiig up to =mm. Maitai stable cuttig foce & powe cosumptio afte.7mm depth, i case of deep cavity millig. Excellet fo vetical wall machiig. Multi blades specificatio achieved Q=44cc/mi. QM MAX MQX type ca be possible high efficiet machiig ad loge tool life, due to cotol the vibatio by the combiatio of MSN cabide shak holde. Isets vaiatio High feed ad shoulde millig ca be pocessed with same body. Moeove, adopted MIRROR INSERT achieved high efficiet fiishig side & bottom face. High feed iset High feed iset fo ufavoable coditio EPMT003ZER EPMT003ZER EPMW003ZER EPMW003ZTR EPMW003ZTR Shoulde iset High hadeed steel MIRROR INSERT fo fiishig side & bottom face / cotouig millig ZPMT003...ZER 0.03mm o less cusp height gives tue 90 degee with o mismatch EPHW0036ZTR YPHW003 ZER Adopted PVD coated gade JC58 possible to cut geeal steel, hadeed mateial, titaium alloy ad heat-esistat alloy, tough gade JC80 fo iteupted cuttig, ad ew PVD coated gade "JC7560" impoved heat-factue esistace & impact stegth ad tool life i ough millig. Moeove, MIRROR INSERT YPHW type adopted PVD coated gade JC805 that showed stable pefomace i aw mateial up to HRC, PVD coated gade JC60 fo high speed machiig i high hadeed mateial, ad cemet CX75. 6
28 Quick & Mii New geaatio high feed mill jzh "QM MAX" Cuttig pefomace Tool life compaiso Mateial NAK80, 40HRCP, 40HRC Iset No. EPMT003ZERJC80 Cuttig coditios Dc=3mm, Vc=.6m/mi =,mi -, f=3mm/ev=3,mm/mi66n, =mm, =9mm, Q=4cc/mi Ovehug legth= 00mm Shoulde cuttigdow cut Dy (Ai blow) mmmax flak wea 0. QM max achieved 384m. Still able to cotiue QM MAX Competito A Competito F mcuttig legth Metal emoval ate compaiso Metal emoval ate / Kw o C QM MAX 4.59 Competito A Competito F 0 =mm, =4.5m/mi 3.08 =mm, =m/mi Metal emoval Q/Kw of QM MAX is 6% 0% highe tha Competito's tool. Lowe powe cosumptio 7
29 MQX TYPE Though coolat hole Modula head MQX type Fo high feed millig Fo shoulde millig Cat. No. Stock No. of isets mmdimesios Applicable isets Pats Clamp scew Wech MQX-06-M8 MQX-07-M8 MQX-300-M0 MQX-400-M0 MQX-40-M0 MQX-405-M MQX-5-M MQX-406-M MQX-6-M MQX-30-M6 MQX-3-M6 MQX-603-M6 MQX-35-M6 MQX-6035-M6 MQX-6040-M6 MQX-7040-M6 MQX-604-M Note). All cuttes supplied without isets.. Please see page fo ecommeded tighteig toque. M8 M8 M0 M0 M0 M M M M M6 M6 M6 M6 M6 M6 M6 M EP003ZR ZPMT003ZER YPHW003ZER- TSW-556H DSW-563H Clamp scew TSW-556H DSW-563H A-08 Abo Cuttig coditios Recommeded toque Stadad stock itemssoo to be stockedsoo to be deleted 8
30 Quick & Mii New geaatio high feed mill jzh "QM MAX" Facemill type Though coolat hole Fo high feed millig Fo shoulde millig Fo high feed millig QXP-8066R Fo shoulde millig QXP-8066R Type Ich Boe Metic Boe Cat. No. QXP-80R QXP-8063R QXP-8066R QXP-6040R-6 QXP-7040R-6 QXP-70R- QXP-80R- QXP-805R- Stock No. of isets mmdimesios Applicable isets EP003 ZR ZPMT003 ZER YPHW003 ZER- Pats Clamp scew DSW-563H Wech QXP-8063R- QXP-8066R A-08 Note) All cuttes supplied without isets. Cuttig coditios Clamp scew Recommeded toque DSW-563H Stadad stock itemssoo to be stockedsoo to be deleted
31 MQX QXP TYPE Isets High feed iset High hadeed steel Shoulde iset JC7560 High feed iset fo ufavoable coditio EPMW003ZER YPHW00308ZER-5YPHW00308ZER-F MIRROR INSERT fo fiishig side & bottom face High feed iset fo ufavoable coditio EPMW003ZTR YPHW00308ZER-5 YPHW00308ZER-F YPHW0030ZER-4 MIRROR INSERT fo fiishig side & bottom face / cotouig millig JC7560 Type High feed iset High feed iset fo ufavoable coditio gh hadeed steel Shoulde iset MIRROR INSERT fo fiishig side & bottom face / cotouig millig 0 isets pe case. Cat. No. EPMT003ZER EPMW003ZER EPMW003ZTR EPHW0036ZTR ZPMT00304ZER ZPMT00308ZER ZPMT0030ZER YPHW00308ZER-5 YPHW00308ZER-F YPHW0030ZER-4 Toleace M M M H M M M H H H JC58 PVD coated JC60 JC7560 JC805 JC80 CX75 Cemet mmdimesios Discimiatio of gade fo MQX / QXP iset Each gade shows diffeet mak aoud the hole fo fool poof. JC58 JC80 JC7560 Discimiatio mak Stadad stock itemssoo to be stockedsoo to be deleted 30
32 Quick & Mii New geaatio high feed mill jzh "QM MAX" Applicatio fo the choice of EPtype isets Cat. No. Mateials Gades EPMT003ZER EPMW003ZER EPMW003ZTR EPHW0036ZTR Cabo steel Below HB JC58 JC80 JC7560 JC60 (SKD6, SKD) (.344,.379) Below 55HB JC58 JC80 JC7560 JC60 (HPM7, PX5, P0) (.3, P0) 30-36HRC JC58 JC80 JC7560 JC60 (NAK80, HPM, P) (.3, P) JC58 JC80 JC7560 JC60 Cat. No. Mateials Gades EPMT003ZER EPMW003ZER EPMW003ZTR EPHW0036ZTR (SKD6, DAC, DHA) (SKD, SLD, DC) Hadeed die steel Hadeed die steel Gey & Nodula cast io Stailess steel (.344,.379) (.344,.379) Below HB 4-5HRC 55-6HRC Below HB JC58 JC80 JC7560 JC60 JC58 JC80 JC7560 JC60 JC58 JC80 JC7560 JC60 JC58 JC80 JC7560 JC60 Mateials (Ti-6Al-4V) Titaium alloy (INCO78) Icoel with chipbeake without chipbeake without chipbeake Cat. No. Gades EPMT003ZER EPMW003ZER EPMW003ZTR EPHW0036ZTR JC58 JC80 JC7560 JC60 JC58 JC80 JC7560 JC60 Fist choice, Good coditio Modeate coditio Ufavoable coditio Light cuttig No good Defiitio of coe she fo pogammig EPMT/W isets Ove Cut Coe adius fo pogammig Ove Cut Remais Remais Coe adius fo pogammig Stadad EPHW iset fo high hadeed steel Ove Cut Coe adius fo pogammig Ove Cut Remais Remais Coe adius fo pogammig Stadad
33 Attetio fo pofile millig with EPMT/W-type isets Rampig Helical itepolatio Calculatio of tool pass dia. Tool pass dia. Boe dia. Tool dia. Tool dia. Depth of cut pe oe cicuit should ot exceed max. depth of cut. Dow cuttig is ecommeded, so tool pass otatio should be couteclockwise. I case of ampig ad helical itepolatio, ply 70% o less feed speed fom stadad cuttig coditio table. I case of dillig, ply % o less Z axis feed speed fom stadad cuttig coditio table. Log cosecutive chips may come out i case of dillig, cofim the safe coditio sufficietly. Cat. No. Tool dia. Eff. Cuttig dia. Max. depth of cut Max. ampig agle Rampig mm Total cuttig legth at Max. Helical itepolatio Mi. boe dia. Dh mi Max. boe dia. Dh max MQX-06-M8 6 48' MQX-07-M ' MQX-00-M ' MQX-0-M0 5. 8' MQX-05-M MQX-06-M ' MQX-030-M ' MQX-03-M ' MQX-035-M ' MQX-040-M ' MQX-04-M ' QXP-040R ' QXP-80R ' QXP-0R ' QXP-805R ' QXP-8063R ' QXP-8063R ' QXP-8066R ' 9 30 QXP-8066R ' 9 30 Note) The ampig agle o less is ecommeded (please efe to the above table). 3
34 Quick & Mii New geaatio high feed mill jzh "QM MAX" Recommeded cuttig coditios fo "EPMT/W-type isets" MQX ad MSN type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) Gades JC7560 (JC58) JC7560 (JC58) JC7560 (JC58) JC80 (JC58) (SKD6, DAC, DHA) JC58 Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel JC58 EPMW JC58 (JC7560) JC7560 JC7560 (JC58) JC58 (JC7560) Tool dia. 6 / / No. of teeth No. of teeth No. of teeth (mi - ) 3, 3, 3,000 3, 3, 3,000 3, 3, 3,000,900,900,,, 3,000 3,000, 3,00 3,000 3,000,,, ,900 4,0 4, 4,900 4,0 4, 4,900 4,0 4,,,,,, ,000 4,0 3,7 4, 4,000 4, (mi - ),8,8,,8,8,,8,8,,0,0,,00,00 0 0,,,7,0,, V V 5, 5, 4,900 5, 5, 4,900 5, 5, 4,900 3,0,,,6, ,000 5, 4,0 5,00 4,900 4,900,40,40, (mi - ),8,8,,8,8,,8,8,,0,0,,00,00 0 0,,,7,0,, ,700 7,000 6,0 7,700 7,000 6,0 7,700 7,000 6,0 4,0 3,700 3,,, 8,000 7, 6,000 6, 6,0 6,0,0,0,0 33 The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow.
35 Recommeded cuttig coditios fo "EPMT/W-type isets" MQX ad MSN type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) (SKD6, DAC, DHA) JC58 Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel Gades JC7560 (JC58) JC7560 (JC58) JC7560 (JC58) JC80 (JC58) JC58 EPMW JC58 (JC7560) JC7560 JC7560 (JC58) JC58 (JC7560) No. of teeth (mi - ),,,900,,,900,,,900,,, ,900,900,,000,000, Tool dia. 5 / 6 6, 5, 5, 6, 5, 5, 6, 5, 5, 3, 3,000,700,, , 5, 4, 5,4 5, 4,,,, No. of teeth (mi - ),,,900,,,900,,,900,,, ,900,900,,000,000, ,700 7,000 6,0 7,700 7,000 6,0 7,700 7,000 6,0 4,0 3,700 3,,, 8,000 7, 6,000 6, 6,0 6,,0,0,0 V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 34
36 Quick & Mii New geaatio high feed mill jzh "QM MAX" Recommeded cuttig coditios fo "EPMT/W-type isets" MQX ad MSN type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel Gades JC7560 (JC58) JC7560 (JC58) JC7560 (JC58) JC80 (JC58) (SKD6, DAC, DHA) JC58 Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC JC58 EPMW JC58 (JC7560) JC7560 JC7560 (JC58) JC58 (JC7560) / 3 / 35 No. of teeth (mi - ),900,,0,900,,0,900,, ,0,0,,700,,0 Tool dia. 6, 6,000 5,000 6, 6,000 5,000 6, 6,000 5,000 3, 3,,6,7,7 6, 5,7 4,8 5,700 5, 5,000,,, / 35 No. of teeth (mi - ),900,,0,900,,0,900,, ,0,0,,700,,0 7, 7, 6,000 7, 7, 6,000 7, 7, 6,000 3, 3, 3,,00,00 7,0 6,900 5, 6, 6, 6,000,0,0, V V 35 The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow.
37 Recommeded cuttig coditios fo "EPMT/W-type isets" MQX ad MSN type Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel Gades JC7560 (JC58) JC7560 (JC58) JC7560 (JC58) JC80 (JC58) (SKD6, DAC, DHA) JC58 Hadeed die steel (.344,.379) 4-5HRC JC58 EPMW JC58 (JC7560) JC7560 JC7560 (JC58) JC58 (JC7560) Tool dia. 40 / 4 40 No. of teeth (mi - ),0,,,0,,,0,, ,,,000,,, 6, 5,900 5,000 6, 5,900 5,000 6, 5,900 5,000 3,000 3,000,0,6, , 5,6 4,700 5,8 5,5 5,,,, No. of teeth (mi - ),0,,,0,,,0,, ,,,000,,, 7,0 7,000 6,000 7,0 7,000 6,000 7,0 7,000 6,000 3,0 3,0,900,900, , 6, 5,0 6, 6,0 6,000,,, V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 36
38 Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel Gades Quick & Mii New geaatio high feed mill jzh "QM MAX" Recommeded cuttig coditios fo "EPMT/W-type isets" QXP type (facemill type) (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC JC7560 (JC58) JC7560 (JC58) JC7560 (JC58) JC80 (JC58) (SKD6, DAC, DHA) JC58 Hadeed die steel (.344,.379) 4-5HRC JC58 EPMW JC58 (JC7560) JC7560 JC7560 (JC58) JC58 (JC7560) Ovehug legth 0. No. of teeth (mi - ) ,,00,000,,00,000,,00, ,00, ,,00, Tool dia. 40 6,000 5, 4, 6,000 5, 4, 6,000 5, 4,,8,6,0,5,5 30 6, 6,000 5, 5, 4, 4,4,,0, V V 0. No. of teeth (mi - ) ,,00,000,,00,000,,00, ,00, ,,00, ,000 6, 5, 7,000 6, 5, 7,000 6, 5, 3, 3,00,900,, 70 7,700 7,000 6, 6, 5, 5,,,30, The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow.
39 Recommeded cuttig coditios fo "EPMT/W-type isets" Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel Gades JC7560 (JC58) JC7560 (JC58) JC7560 (JC58) JC80 (JC58) (SKD6, DAC, DHA) JC58 Hadeed die steel (.344,.379) 4-5HRC JC58 EPMW JC58 (JC7560) JC7560 JC7560 (JC58) JC58 (JC7560) Ovehug legth 0. QXP type (facemill type) Tool dia. / 5 No. of teeth (mi - ),000, ,000, ,000, , 5, 5, 4,7 4,7 6, 5, 5, 4,7 4,7 6, 5, 5, 4,7 4,7,,,0,,000,,, ,0 6, 5, 5, 5, 5, 5,000 4,700 4,700 4,4,0, V V 0. No. of teeth (mi - ) ,000, ,000, ,000, , 6, 6,00 5,4 5,4 7, 6, 6,00 5,4 5,4 7, 6, 6,00 5,4 5,4 3,000 3,000,8,700,,,, , 7, 6, 6, 6, 6, 5,700 5, 5, 5,00,0,0,,, The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 38
40 Quick & Mii New geaatio high feed mill jzh "QM MAX" Recommeded cuttig coditios fo "EPMT/W-type isets" Wok mateials Cabo steel Below HB (SKD6, SKD) (.344,.379) Below 55HB (HPM7, PX5, P0) (.3, P0) 30-36HRC (NAK80, HPM, P) (.3, P) Gey & Nodula cast io Below HB Stailess steel Below HB (Ti-6Al-4V) Titaium alloy (INCO78) Icoel Gades (SKD6, DAC, DHA) JC58 Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Ovehug legth 0. QXP type (facemill type) 63 / 66 No. of teeth (mi - ) Tool dia. 5,7 5,4 4,900 4, 4, 5,7 5,4 4,900 4, 4, 5,7 5,4 4,900 4, 4,,,,,00,,,, ,900 5,7 5,4 5,00 5,00 5,0 4,0 4, 4, 4, V V JC7560 (JC58) JC7560 (JC58) JC7560 (JC58) JC80 (JC58) JC58 EPMW JC58 (JC7560) JC7560 JC7560 (JC58) JC58 (JC7560) 39 The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Spidle speed ad keep feed pe tooth. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow.
41 H.S.C. ecommeded cuttig coditios fo "EPHW-type isets" MQX ad MSN type Wok mateials (NAK80, HPM, P) (.3, P) (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gades JC60 JC60 JC / 7 No. of teeth (mi - ) 3,980 3,80,980,680,590,430 Tool dia. 3,980 3,90,5,980,390 Wok mateials (NAK80, HPM, P) (.3, P) Gades JC Tool dia. 0 0 / No. of teeth (mi - ) 3,80,,540 4,780 3,80 3, No. of teeth (mi - ) 3,80,,540 6,370 5,00 4,070 (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC JC ,390,, ,390, 4,770 3,80 (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC JC ,70,40, ,70,40,,0 V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Feed speed. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 40
42 Quick & Mii New geaatio high feed mill jzh "QM MAX" H.S.C. ecommeded cuttig coditios fo "EPHW-type isets" MQX ad MSN type Wok mateials (NAK80, HPM, P) (.3, P) (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gades JC60 JC60 JC No. of teeth (mi - ),5,90,040,900,70,00 90 Tool dia. 5 / 6 5,00 4,080 3,70 3, 3,040, No. of teeth (mi - ),5,90,040,900,70, , 5,00 4,080 4,7 3,,530,30 Wok mateials (NAK80, HPM, P) (.3, P) Gades JC60 00 Tool dia. 30 / 3 / 35 3 / 35 No. of teeth (mi - ),490,40,990 5, 4, No. of teeth (mi - ),490,40,990 6,70 5,4 4, (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC JC ,790,60,430 3,30,540, ,790,60,430 3, 3,0, (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC JC , ,440,60 90 V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Feed speed. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 4
43 H.S.C. ecommeded cuttig coditios fo "EPHW-type isets" MQX ad MSN type Wok mateials (NAK80, HPM, P) (.3, P) (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gades JC60 JC60 JC / 4 No. of teeth (mi - ),990,790,590,430,90, Tool dia. 5,370 4, 3,430 3,000,440,90, No. of teeth (mi - ),990,790,590,430,90, ,60 5,070 4,000 3,0,8,40,340,070 8 V V The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Feed speed. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow. 4
44 Quick & Mii New geaatio high feed mill jzh "QM MAX" H.S.C. ecommeded cuttig coditios fo "EPHW-type isets" QXP type (facemill type) Wok mateials (NAK80, HPM, P) (.3, P) (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gades JC60 JC60 JC No. of teeth (mi - ),990,590,590,590,430,40,40 Tool dia. 5,370 3,430 3,430 3,430 3,000,90,90, No. of teeth (mi - ),990,590,590,590,430,40,40 6,60 4,000 4,000 4,000 3,0,40,40, Wok mateials (NAK80, HPM, P) (.3, P) (SKD6, DAC, DHA) Hadeed die steel (.344,.379) 4-5HRC (SKD, SLD, DC) Hadeed die steel (.344,.379) 55-6HRC Gades JC60 JC60 JC No. of teeth (mi - ),590,70,70,70, Tool dia. 5,000 3, 3, 3,,80,,, / 5 No. of teeth (mi - ),590,70,70,70, ,700 3,660 3,660 3,660 3,0,060,060, V V 43 The figue to be adjusted accodig to the machie igidity o wok igidity. I case of chatte occuig, ecommed to educe the depth of cut o Feed speed. 3If machie does ot have eough powe, ecommed to educe the depth of cut o Spidle speed ad Feed speed. 4Use ai blow.
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