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1 030 SUMIBOON small diamete Ball-nose & adius endmills Fo hadened steels even with a hadness exceeding 0HC!! Long tool life in pe-hadened steel and hadened steel applications that demand high speeds and high pecision!! Delives excellent suface finish quality!! Substantially educes ginding pocess time!! Uses a combination of cutting edge design and gades optimized fo any application, including face milling and pofiling!!!! In addition to 22 ball-nose endmills In addition to adius endmills!
2 adius endmills 0.0 Wea of End Cutting Edge Featues Extend you tool life with a combination of SumiBoon s BNX20 and an optimized cutting edge design!! (End Cutting Edge) (Wipe) Chipping Coated cabide Cutting Length Small flank wea Tool life : 10x Efficiency : x (Gade) Small flank wea Impoves you suface finish quality by using a wipe edge!! Cutting Length MOLD FINISH MASTE Comp.CBN Excellent wea esistance!! Ove 10x longe tool life than cabide endmills!! Tool damage Chipping n=min -1 v f =00mm/min =mm =0.7mm (Peipheal Cutting Edge) ness n=min -1 v f =mm/min =mm =0.7mm Coated cabide n=,min -1 v f =120mm/min =mm =0.7mm Suface oughness With wipe Suface oughness Small flank wea a : 0.08 z : 2 Without wipe Coated cabide Chipping a : z :
3 Ball-nose endmills Featues (Gade) Stabilize inteupted cuts with a combination of SumiBoon s BN3 and a negative ake angle design!! n=25,000min -1 v f =1,0mm/min =0mm =mm Coated cabide No chipping chipping Mold finish maste can be used fom the ough to the finish machining pocess!! 0.0 Flank wea Lage flank wea Coated cabide Cutting Length Bu fomation Small flank wea Cutting Length n=25,000min -1 v f =1,0mm/min =mm =0mm Coated cabide n=25,000min -1 v f =1,0mm/min =mm =0mm Machined Tool damage age Machined suface MOLD FINISH MASTE afte pcs machined Small flank wea Coated cabide afte 2 pcs machined Lage flank wea Geneated bu Good wea esistance and excellent suface finish!!
4 adius endmills Case Case =n=min -1 v f =1,000mm/min =mm =mm a : z : 80 ecommended cutting conditions (Tool) (Mateial) Tool dia. Neck length p Cone adius f ,000 15,000 15,000 15, Fo stable machining, a moe igid machine is ecommended. Non-wate soluble coolant ecommended. Supply as a mist o extenally. Take fie pevention pecautions to avoid fie hazads caused by spaks igniting duing machining o tool beakage. Shoten ovehang as much as possible. Adjust cuttings conditions as necessay as machine igidity and othe conditions may vay. Depth of cut shown in the table of conditions ae maximum depths. Adjust the actual. ap p f
5 Ball-nose endmills Case =n=min -1 v f =,000mm/min =mm =mm Comp.CBN endmill A Unclea tool mak, Scatch machined suface Comp.CBN endmill B The small chisel edge peseves the stable machined suface quality. Clea tool mak, Vey shap chisel edge Unclea tool mak, Scatch machined suface ecommended cutting conditions (Mateial) (Tool) Ball adius Neck length 1.2 1, , 1,00 1,200 1,00 1,200 1, ,200 1, , , ,200 2, , , , ,00 2, ,000 1,0 25,000 1,0 25,000 1, ,000 1,200 1,000 1,100 1, ,00 2,200 2, ,000 3, ,000 2, 3,000 2,200 Fo stable machining, a moe igid machine is ecommended. Non-wate soluble coolant ecommended. Supply as a mist o extenally. Take fie pevention pecautions to avoid fie hazads caused by spaks igniting duing machining o tool beakage. Shoten ovehang as much as possible. Adjust cuttings conditions as necessay as machine igidity and othe conditions may vay. Depth of cut shown in the table of conditions ae maximum depths. Adjust the actual. ap
6 adius endmills Stock&Catalogue BNB 2 D ødc 2 øds 2 Two flutes ødc ød1 15 øds h 2 L Catalogue No. Stock ødc L ød 1 øds 2 Shank dia. S ø BNB2D BNB2D BNB2D BNB2D D D D D BNB2D D D D D D D D BNB2D D D D D D BNB2D D D D Standad stock item Standad stock item (item added) ødc Extenal Diamete and Cone adius Selection ange ødc Flute length Wipe non with with with (Gade)
7 Ball-nose endmills Stock&Catalogue e BNBP øds 2 Two flutes ødc ød1 15 øds h 2 L Shank dia. øø S S Catalogue No. BNBP BNBP BNBP BNBP BNBP BNBP Standad stock item Stock ødc L ød 1 øds Flute length (Gade) measuement data sheet is attached Attached to the ball-nose type
8 Ball-nose & adius endmills Application Example Suface oughness of coss section cuve a Ball-nose Pocessing afte 8 locations Machining pocess Tool Spindle speed Cutting feed Depth of cut Cycle time Contou oughing Contou oughing Contou finishing Pofile finishing Vey hot o lengthy chips may be dischaged while the machine is in opeation. Theefoe, machine guads, safety goggles o othe potective coves must be used. Fie safety pecautions must also be consideed. Please handle with cae as this poduct has shap edges. Impope cutting conditions o mis-handling of the tool may esult in beakages o pojectiles. Theefoe, please use the tool within its ecommended conditions. When using non-wate soluble cutting oil, pecautions against fie must be taken and please ensue that a fie extinguishe is placed nea the machine. Global Maketing Depatment 1-1-1, Koyakita, Itami, Hyogo -001, Japan TEL FAX
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