Quality cutting tool solutions for all of your die/mold machining needs! Guide for Icons Materials Surface Treatment Tolerance for Drill Diameter Tung

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1 ドリル & タップ 高硬度鋼 金型用シリーズ Drill & Tap Series for High Hardness Steels and Dies Vol.2 新価格体系 New Price 2018 年 6 月

2 Quality cutting tool solutions for all of your die/mold machining needs! Guide for Icons Materials Surface Treatment Tolerance for Drill Diameter Tungsten Carbide WX Super Coating Tolerance for drill diameter. High Grade Powder Metallurgy HSS (XPM) V (Composite Multi-layered) Coating Shank Helix Angle Suitable for the shrink holder system. Display helix angle of flute for drills and taps.

3 INDEX Cutting Selection Map WH70-DRL p.7 WH55-5D p.3 WHO55-5D p.5 3 Flutes Stub with Long Neck FHL-GDTS DRILL FH-GDS Stub FH-GDN Medium VP-GOLD DRILL for Hardened Steel VPH-GDS V-XPM-HT p.9 V-XPM-TPT p.10 WH55-OT p.11 TAP VX-OT p.13 VX-TPT p.14 WH62-OTSpecial ADF-2D Carbide Flat Drill Counterbore Solid Carbide Leading Drill Solid Carbide Leading Drill AD-LDS FX-LDS Countersink HRC Hardness of s 20When using non-water-soluble oil, reduce cutting speed by 20% of the recommended condition. Along with our conventional products, these tools provide total support for your die machining needs! Carbide Drill Mega Muscle Drills A-TAP Highly Efficient Multi-Purpose Tap Thread Mill

4 Carbide Drill for High Hardness Steel (up to 55HRC) WH55-5D R R thinning No. Dc (Yen) , , , , , , , , ,880 B , , , , , , , , ,300 See p. 1 for explanation of marks. No. Dc Unit:mm (Yen) , , , , , , , , ,500 B , , , , , , , , ,600 B=Standard stock item Please contact our sales staff for more information. Custom order with specific requests on diameter, length and accuracy is accepted. Cutting Conditions SKD61 Special Alloy SteelsHardened SteelsPrehardened Steels SKD61unquenched 4045HRC DAC55DH31SSKD61SKD11STAVAX 4550HRC 5055HRC 3050m/min 2030m/min 2030m/min Drill Dia. (mm) Speed (min -1 ) (mm/rev) Speed (min -1 ) (mm/rev) Speed (min -1 ) (mm/rev) 2 6, , , , , , , , , , , , , , , , , , , , The indicated speeds and feeds are for water-soluble oil. 2. Suitable cutting fluid is water-soluble high density oil (less than 20 times dilution). 3. When using non-water-soluble oil or water-soluble oil (over 20 times dilution), reduce cutting speed by 30%. 4. When inserting a drill into the machine, use a collet that does not have any scratches or dust located within internal bore. Also, reduce deflection of drill to less than 0.02mm. 5. Fasten the work material to reduce the possibility of work deformation, deflection of machined surface, or vibration.

5 m/min 1,123min mm/min0.17mm/rev Stable machining on DAC55 even high performance. WH55-5D Conventional Number of Holes DAC5548HRC 30m/min 18m/min 1,872min -1 1,123min -1 WH55-5D 131mm/min 74mm/min 0.07mm/rev 0.06mm/rev 15mm2.9D Depth of Hole Blind Water-Soluble Chlorine-Free External Conventional BT30 A stable and a long tool life against STAVAX. WH55-5D5.1 Number of Holes STAVAX 52HRC 17.5m/min 1,092min WH55-5D 332 Holes 76mm/min0.07mm/rev Still Running Step Feed 3mm 0.6D 15mm 2.9D Depth of Hole Blind 290 Holes Conventional Chipping Water-Soluble Chlorine-Free External BT30 Stable operation on difficult to machine DH31S. WH55-5D8.5 After Drilling 100 Holes Durability Performance mm0.05 DH31S 53HRC 25mm 2.9D 0.02 Depth of Hole Through Water-Soluble Chlorine-Free External BT WH55-5D showed a stable drilling, no damage after 400 holes. Conventional tool showed a big damage and less than 200 holes tool life. WH55-5D shows no damage and capable continued operation after 300 holes. Please see above for the difference of wear. 0Cutting Edge Wear Still Running Number of Holes After 100 holes, minor wear against tough DH31S. No chipping and excellent stableness. VX-TPT VX-OT WH55-OT V-XPM-TPT V-XPM-HT WH70-DRL WHO55-5D WH55-5D DRILL

6 Carbide Drill with Oil Hole for High Hardness Steel (up to 55HRC) WHO55-5D R R thinning No. Dc Please contact our sales staff for more information. (Yen) 13, ,400 13, , ,500 13, , , , , , , B 13,900 13, , ,200 14, , , , ,000 15, ,000 15, , ,800 15,800 See p. 1 for explanation of marks. No. Dc Custom order with specific requests on diameter, length and accuracy is accepted. Unit:mm (Yen) 15, ,800 15, , , , , , ,700 18, , ,800 20, B 20,800 20, , ,000 22, , , , , , , , , ,300 B=Standard stock item Cutting Conditions SKD61 Special Alloy SteelsHardened SteelsPrehardened Steels SKD61unquenched 4045HRC DAC55DH31SSKD61SKD11STAVAX 4550HRC 5055HRC 3050m/min 2030m/min 2030m/min Drill Dia. (mm) Speed (min -1 ) (mm/rev) Speed (min -1 ) (mm/rev) Speed (min -1 ) (mm/rev) ,900 3, ,400 2, ,400 2, , , , , , , , , , ,300 1, The indicated speeds and feeds are for water-soluble oil. 2. Suitable cutting fluid is water-soluble high density oil (less than 20 times dilution). 3. When using non-water-soluble oil or water-soluble oil (over 20 times dilution), reduce cutting speed by 30%. 4. When inserting a drill into the machine, use a collet that does not have any scratches or dust located within internal bore. Also, reduce deflection of drill to less than 0.02mm. 5. Fasten the work material to reduce the possibility of work deformation, deflection of machined surface, or vibration. 6. A clogged oil hole can lead to a breakage. Make sure that a filter is attached to the oil feeder.

7 Outstanding durability Depth of Hole WHO55-5D8.5 DH31S 53HRC 30m/min 1,123min mm/min0.17mm/rev 24.5mm 2.9D Blind Water-Soluble Chlorine-Free Internal BT40 After Drilling 300 Holes WHO55-5D Competitor Wear Changes mm Cutting Edge Wear Number of Holes Distribution of Hole Enlargement mm0.02 WHO55-5D Competitor0.015 WHO55-5D 1, 2 No.1 No.2 1, 2 Competitor No.1, No Hole Entry Center Hole Exit Hole Entry Center Hole Exit Oversize Margin The first trial by the competitor tool drilled 300 holes with large variances in cutting wear. The WHO55-5D, on the other hand, exhibited stable durability throughout the trial. Moreover, the competitor tool exhibited hole enlargement tendency, while the WHO55-5D was able to suppress the amount of oversize margin to a minimum. Performance comparison of reground products. Depth of Hole WHO55-5D8.5 Special Order ProductReground DH31S 53HRC 30m/min 1,123min mm/min0.17mm/rev 24.5mm 2.9D Blind Water-Soluble Chlorine-Free Internal BT40 Photo of Rake Face Photo of Peripheral Margin Photo of Flank Face It was able to machine 80 holes. There was no initial breakage and only ordinary wear was exhibited. It is possible to extend its tool life by recoating. VX-TPT VX-OT WH55-OT V-XPM-TPT V-XPM-HT WH70-DRL WHO55-5D WH55-5D DRILL

8 Carbide Drill for High Hardness Steel (up to 70HRC) WH70-DRL X X thinning Dc2.4 W W thinning 2.4Dc4 RW RW thinning Dc4 No. Dc Please contact our sales staff for more information. (Yen) 8, , , , , , , , , , , , , , , , , , , , , , , , , B 12, , , , , , , , , , , , , , , , , , , , , , , , , ,100 See p. 1 for explanation of marks. No. Dc Custom order with specific requests on diameter, length and accuracy is accepted. Unit:mm (Yen) 20, , , , , , , , , , , , , , , , , , , , , , , , , B , , , , , , , , , , , , , , , , , , , , , , , , ,500 B=Standard stock item

9 Cutting Conditions 60 hole on 60HRC Depth of Hole WH70-DRL5.1 SKD11 60HRC 10m/min 624min -1 25mm/min0.04mm/rev 19mm 3.7D Through 10 Water-Soluble Chlorine-Free 10% External BT40 WH70-DRL showed 3 times better tool life than conventional tool. A half of wear amount against the competition. mm0.16 WH70-DRL SKD11 60HRC m/min 501min mm/min 0.04mm/rev mm 3D Number of Holes Depth of Hole Blind SKD11SKTSUS440 Special Alloy SteelsHardened Steels(Martensitic)Stainless Steel 5560HRC 10 Water-Soluble Chlorine-Free 10% External BT40 SKHSKD11SKS High-Speed SteelSpecial Alloy SteelsHardened Steels 6070HRC 1016m/min 813m/min Drill Dia. (mm) Speed (min -1 ) (mm/rev) WH70-DRL Conventional Carbide Drill 0 120Wear Amount Speed (min -1 ) Number of Holes Holes (mm/rev) 2 2, , , , , After Drilling 60 Holes WH70-DRL WH70-DRL 60 Holes After Drilling 130 Holes 1. Use a water-soluble oil with high density (5-10 times dilution). 2. Tight clamping is critical. 3. For drilling depth 3D, use a step feed. 4. For materials susceptible to chip packing in the flute, apply a step feed. Competitor WH70-DRL 1No.1 WH70-DRL 2No.2 A Competitor B Competitor VX-TPT VX-OT WH55-OT V-XPM-TPT V-XPM-HT WH70-DRL WHO55-5D WH55-5D DRILL WH70-DRL showed a half amount of wear against a competition. Completed 220 holes.

10 Straight Fluted Tap for Hardened Steels (42~52HRC) V-XPM-HT No. Thread Size c Grade TAP Limit L Unit:mm D=Inventory center stock item =Yes See p. 1 for explanation of marks. n Flutes External Center Recommended Drill Hole Dia. Yen ,590 M STD OH D , ,460 M STD OH D , ,530 M STD OH D , ,670 M 6 1 STD OH D , ,980 M STD OH D , ,510 M 8 1 STD OH D , ,230 M STD OH D , ,230 M STD OH D , ,050 M 10 1 STD OH D , ,560 M STD OH D , ,560 M STD OH D , ,560 M STD OH D , The recommended TAP Limit corresponds to JIS class 2 internal thread standard. 2. TAP Limit does not guarantee thread limit for the internal thread after tapping. 3. Refer to OSG's "Drilling and Threading s" general catalog for lengths of the k and K of the square shank. Cutting Conditions Hardened Steels (Alloy Steels, Die Steels, Steels, etc. ) 4252HRC 13m/min Non-Water-Soluble Machining Center

11 Taper Pipe Thread Tap for Hardened Steels (45~50HRC) V-XPM-TPT No. It exhibited outstanding cutting performance on hardened materials exceeding 45HRC, which could not be worked easily with conventional high speed steel taps. Drill Hole Size Tapping Length Thread Size V-XPM-TPTPT1/4-19 SKD6145HRC 10.9mm TAP Limit 21mm Till Position of Gauge Diameter 2.9m/min 70min -1 Non-Water-Soluble V-XPM-TPT CPM-TPT Powder Metallurgy HSS 21 Holes 26 Holes g Number of Holes Holes Unit:mm D=Inventory center stock item See p. 1 for explanation of marks. 1. TAP Limit does not guarantee thread limit for the internal thread after tapping. 2. Refer to OSG's "Drilling and Threading s" general catalog for lengths of the k and K of the square shank. Cutting Conditions c L Type g Old Symbol Flutes New Symbol Taper pipe threads for pressure-tight joints PT Rc Parallel pipe threads for pressure-tight joints PS Rp Parallel pipe threads for mechanical joints PF G Yen PT JIS2 3P D 8, PT JIS2 3P D 10, PT JIS2 3P D 16, PT JIS2 3P D 24, PT JIS2 3P D 37, PT 1-11 JIS2 3P D 66,400 Hardened Steels (Alloy Steels, Die Steels, Steels, etc. ) 4550HRC 13m/min Non-Water-Soluble Machining Center 1982ISOJIS The JIS pipe thread standard was revised in 1982 to meet ISO standards. Although thread symbols changed, the limits were not changed. Therefore, it is still acceptable to use taps with both new and old symbols. JIS B ( JIS B ) Still Running VX-TPT VX-OT WH55-OT V-XPM-TPT V-XPM-HT WH70-DRL WHO55-5D WH55-5D DRILL

12 Straight Fluted Tap for Hardened Steels (42~55HRC) WH55-OT No. Thread Size c See p. 1 for explanation of marks. Please contact our sales staff for more information. Grade TAP Limit L n Unit:mm 1. The recommended TAP Limit corresponds to JIS class 2 internal thread standard. 2. TAP Limit does not guarantee thread limit for the internal thread after tapping. 3. Refer to OSG's "Drilling and Threading s" general catalog for lengths of the k and K of the square shank. We take orders of WH62-OT for higher hardness materials. Flutes External Center Recommended Drill Hole Dia. Yen ,600 M STD OH B , ,100 M STD OH B , ,600 M STD OH B , ,800 M 6 1 STD OH B , ,200 M STD OH B , ,700 M STD OH B , ,800 M STD OH B ,800 B=Standard stock item =Yes Cutting Conditions Hardened Steels (Alloy Steels, Die Steels, Steels, etc. ) 4250HRC 5055HRC 24m/min 13m/min Water-Soluble, Non-Water-Soluble Machining Center 1. Make sure to select the correct cutting speed and cutting fluids. Tapping paste is not recommended. 2. When using a water-soluble oil, use one with the highest lubricity level. 3. The WH55-OT is designed for machine use only. Tapping by hand will cause chips to get stuck between the tool and the work material, and result in chipping of the taps.

13 Stable machining on DAC55 Drill Hole Size Tapping Length WH55-OTM61 DAC55 48HRC 5.121mm Through 12mm 2D Blind 3m/min159min Water-Soluble Chlorine-Free 10% Vertical Synchronized Machining Center WH55-OT Conventional (Powder Metallurgy HSS) Competitor (Carbide) WH62-OT (Special) Conventional (Carbide) Competitor (Carbide) Number of Holes Holes 300 Holes Number of Holes Holes 95 Holes WH55-OT achieved more than 10 times the durability and stability versus the conventional tap (Powder Metallurgy HSS). Moreover, WH55-OT was able to machine close to 300 holes, while the competitor's carbide drill broke in less than 30 holes. 100 Stable machining on STAVAX, even with water-soluble coolant. Drill Hole Size Tapping Length WH55-OTM61 STAVAX 52HRC mm Blind 91.5 Blind 3m/min159min Water-Soluble Chlorine-Free 10% Vertical Synchronized Machining Center WH55-OT Conventional (Powder Metallurgy HSS) Over 15 times better tool life on 58HRC against a competition. Drill Hole Size Tapping Length WH62-OTM61 Special SKD11 58HRC 5.121mm Through 12mm 2D Blind 2m/min106min Water-Soluble Chlorine-Free 10% Vertical Synchronized Machining Center 1 Hole 1 Hole 1 Hole 26 Holes 10 Holes Number of Holes , Holes Conventional tap (Powder Metallurgy HSS) broke after 10 holes while WH55-OT has completed almost 1,000 holes. 3 Holes 5 Holes 15 Holes 18 Holes 120 Extensive Wear VX-TPT VX-OT WH55-OT V-XPM-TPT V-XPM-HT WH70-DRL WHO55-5D WH55-5D DRILL The WH62-OT (special) with WXS coating made the tapping of over 55HRC tough steel with water-soluble oil possible, which is a process that cannot be achieved by the conventional tap and competitor tool.

14 Carbide Straight Fluted Tap for Hardened Steels (50~62HRC) VX-OT No. Thread Size c Grade TAP Limit L Unit:mm M P STD OH D 13, M P STD OH D 14, M P STD OH D 14, M P STD OH D 13, M P STD OH B 12, M P STD OH B 13, M P STD OH B 13, M 6 1 3P STD OH B 14, M P STD OH B 18, M 8 1 3P STD OH B 18, M P STD OH B 24, M P STD OH B 24, M P STD OH B 24, M P STD OH B 31, M P STD OH B 31, M P STD OH B 31, M P STD OH B 31, M P STD OH D 48, M P STD OH D 48, M P STD OH D 58, M P STD OH D 58, M P STD OH D 70, M P STD OH D 70, M P STD OH D 82, M P STD OH D 82,400 B=Standard stock item D=Inventory center stock item =Yes See p. 1 for explanation of marks. n Flutes External Center Recommended Drill Hole Dia. Yen 1. The recommended TAP Limit corresponds to JIS class 2 internal thread standard. 2. TAP Limit does not guarantee thread limit for the internal thread after tapping. 3. Refer to OSG's "Drilling and Threading s" general catalog for lengths of the k and K of the square shank. Cutting Conditions Hardened Steels (Alloy Steels, Die Steels, Steels, etc. ) 5062HRC 13m/min Non-Water-Soluble Machining Center 1. Make sure to select the correct cutting speed and cutting fluids. Tapping paste is not recommended. 2. The VX-OT is designed for machine use only. Tapping by hand would cause chips to get stucked between the tool and the work material, and result in chipping of the taps. Please contact our sales staff for more information. For water-soluble oil, use VH62-OT by special order.

15 Carbide Taper Pipe Thread Tap for Hardened Steels (50~62HRC) VX-TPT No. g Unit:mm D=Inventory center stock item See p. 1 for explanation of marks. 1. TAP Limit does not guarantee thread limit for the internal thread after tapping. 2. Refer to OSG's "Drilling and Threading s" general catalog for lengths of the k and K of the square shank. Drill Hole Size Tapping Length Thread Size VX-TPT PT1/8-28 SKD1154HRC TAP Limit Cutting Conditions 1. Make sure to select the correct cutting speed and cutting fluids. Tapping paste is not recommended. 2. The VX-TPT is designed for machine use only. Tapping by hand will cause chips to get stuck between the tool and the work material, and result in chipping of the taps. VX-TPT tapped more than 50 holes in 54HRC mm Through 13mm Till Position of Gauge Diameter 2.1m/min 70min -1 Non-Water-Soluble c L VX-TPT OT-TPT Carbide for General Application CPM-TPT Powder Metallurgy HSS Type 2 Holes 1 Hole g Number of Holes Holes Large Chipping on c Old Symbol Flutes New Symbol Taper pipe threads for pressure-tight joints PT Rc Parallel pipe threads for pressure-tight joints PS Rp Parallel pipe threads for mechanical joints PF G Yen PT JIS2 3P D 34, PT JIS2 3P D 48, PT JIS2 3P D 55, PT JIS2 3P D 74,900 Hardened Steels (Alloy Steels, Die Steels, Steels, etc. ) 5062HRC 13m/min Non-Water-Soluble Machining Center 1982ISOJIS The JIS pipe thread standard was revised in 1982 to meet ISO standards. Although thread symbols changed, the limits were not changed. Therefore, it is still acceptable to use taps with both new and old symbols. JIS B ( JIS B ) Still Running VX-TPT VX-OT WH55-OT V-XPM-TPT V-XPM-HT WH70-DRL WHO55-5D WH55-5D DRILL

16 硬度本社 愛知県豊川市本野ケ原三丁目 22 番地 TEL(0533) cs-info@osg.co.jp Web : International Headquarters 3-22 Honnogahara, Toyokawa, Aichi, , JAPAN TEL : FAX : 東部営業部 東京都大田区南馬込 TEL(03) 中部営業部 愛知県名古屋市名東区貴船 1-9 TEL(052) 西部営業部 大阪府大阪市西区新町 号 TEL(06) 工具の技術的なご相談は コミュニケーションダイヤル よい工具は一番コミュニケーション FAX コミュニケーション 9:00 12:00 13:00 19:00 土日祝日を除く hp-info@osg.co.jp 仙台 TEL (022) 郡山 TEL (024) 新潟 TEL (025) 上田 TEL (0268) 諏訪 TEL (0266) 両毛 TEL (0270) 宇都宮 TEL (028) 八王子 TEL (042) 茨城 TEL (029) 東京 TEL (03) 厚木 TEL (046) 静岡 TEL (054) 浜松 TEL (053) 豊川 TEL (0533) 安城 TEL (0566) 名古屋 TEL (052) 岐阜 TEL (058) トヨタ TEL (0533) 三重 TEL (0594) 東海 TEL (052) 金沢 TEL (076) 京滋 TEL (077) 大阪 TEL (06) 明石 TEL (078) 岡山 TEL (086) 四国 TEL (087) 広島 TEL (082) 九州 TEL (092) 北九州 TEL (093) 安全にお使いいただくために 工具を使用する時は 破損する危険があるので 必ずカバー 保護メガネ 安全靴等を使用して下さい 切れ刃は素手でさわらないで下さい 切りくずは素手でさわらないで下さい 工具の切れ味が悪くなったら使用を中止して下さい 異常音 異常振動が発生したら 直ちに使用を中止して下さい 工具には手を加えないで下さい 加工前に工具の寸法確認を行って下さい OSG 代理店 熊本 TEL (096) 高Safe use of cutting tools Use safety cover, safety glasses and safety shoes during operation. Do not touch cutting edges with bare hands. Do not touch cutting chips with bare hands. Chips will be hot after cutting. Stop cutting when the tool becomes dull. Stop cutting operation immediately if you hear any abnormal cutting sounds. Do not modify tools. Please use appropriate tools for the operation. Check dimensions to ensure proper selection. Copyright 2016 OSG Corporation. All rights reserved. 製品については 常に研究 改良を行っておりますので 予告なく本カタログ掲載仕様を変更する場合があります specifications are subject to change without notice. 本書掲載内容の無断転載 複製を禁じます C AD.BI(DN) 18.07

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