ねじ切り工具 Threading Tools ねじ切り工具Threading Tools 超硬タップ Carbide Taps エポックスーパーハードタップ Epoph Super Hard Tap エポックハードタップ Epoch Hard Tap ESHT-TH F2 EHT-TH F3 超硬ね

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1 ねじ切り工具 ねじ切り工具 超硬タップ Carbide Taps エポックスーパーハードタップ Epoph Super Hard Tap エポックハードタップ Epoch Hard Tap ESHTTH F2 EHTTH F 超硬ねじ切りカッタ Carbide Threading Cutters エポックスレッドミル Epoch Thread Mill エポック D スレッドミル Epoch D Thread Mill エポック D スレッドミル T NT ねじ用 Epoch D Thread Mill for T, NT Threads ETN F EDTTH F EDT()TATH F 型番の省略法則を改善 F1 F1

2 ねじ切り工Epoch Super Hard Tap エポックスーパーハードタップ 0HC 以上の焼き入れ材を安定して加工! Stably machines tempered materials with hardnesses of 0HC or more! 形状 寸法 Dimensions k k k A タイプ A Type B タイプ B Type C タイプ C Type ESHT M TH 具. 商品コード 在庫 呼び Item Code Stock Size ESHT0.TH 0. ESHTM0.TH M 0. ESHTM0.TH M 0. ESHTM1.0TH ESHTM1.2TH ESHT1.TH ESHT1.TH M M ピッチ ねじ部精度 Thread accuracy d2 許容差域 : タップ有効径許容差域 ( 上の許容差 ~ 下の許容差 : 単位 μm) を示します d2 tolerance zone : The pitch diameter tolerance to tap is shown from upper tolerance to lower tolerance by μm. タップの精度はめねじ精度を保証するものではありません Tap accuracy does not guarantee thread accuracy d2 許容差域 (+) Tolerance zone ~0 ~0 ~0 ~0 0~ 0~ 0~ 食付き山数 No. of Threads ねじ長 Thread ength 全長 Overall ength 2 2 シャンク径 Ds Shank Dia 溝数 Flutes 形状 Type A A A B C C C.... k 11 切削条件表,,20 11,0,0 1,00 20, 2,20 F2 単位 :mm Unit : mm Carbide THCoated Cutting Conditions 希望小売価格 ( 円 ) Suggested etail rice ( ) ecommended cutting conditions 被削材 切削速度の目安 General criteria for cutting speed 焼入れ鋼 Hardened steel(0~hc) 焼入れ鋼 Hardened steel(~hc) 注意 2~m/min 1~m/min 1 被削材 加工形状に合わせて 適切なクーラントを使用してください 2この標準切削条件表は切削条件の目安を示すものです 実際の加工では加工形状 目的 使用機械等により条件を調整してください Note 1Use the appropriate coolant for the work material and machining shape. 2These ecommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type. F2 印 : 標準在庫品です :Stocked Items.

3 Epoch Hard Tap エポックハードタップ ~0HC の焼き入れ材の安定加工が可能! Enables stable machining of tempered materials with hardnesses of to 0HC. 形状 寸法 Dimensions EHT M 商品コード Item Code A タイプ A Type EHT0.TH EHT0.TH EHTM0.TH EHTM0.TH EHTM0.TH EHTM0.TH EHTM1.0TH EHTM1.0TH EHTM1.2TH EHTM1.2TH EHT1.TH EHT1.TH EHT1.TH EHT1.TH. k 在庫 Stock 呼び Size M M M M TH ピッチ ねじ部精度 Thread accuracy d2 許容差域 (+) Tolerance zone ~0 ~0 ~0 ~0 0~ 0~ 0~ B タイプ B Type d2 許容差域 : タップ有効径許容差域 ( 上の許容差 ~ 下の許容差 : 単位 μm) を示します d2 tolerance zone : The pitch diameter tolerance to tap is shown from upper tolerance to lower tolerance by μm. C タイプ C Type タップの精度はめねじ精度を保証するものではありません Tap accuracy does not guarantee thread accuracy. 食付き山数 No. of Threads k ねじ長 Thread ength 全長 Overall ength 2 2 シャンク径 Ds Shank Dia 単位 :mm Unit : mm 溝数 Flutes 形状 Type A A A B C C C.... k 11 k 切削条件表,,,20,20 11,0 11,0,0,0 1,00 1,00 20, 20, 2,20 2,20 F Carbide THCoated Cutting Conditions 希望小売価格 ( 円 ) Suggested etail rice ( ) ecommended cutting conditions 被削材 切削速度の目安 General criteria for cutting speed プリハードン鋼 rehardened steel(~hc) 焼入れ鋼 Hardened steel(~0hc) 注意 ~m/min 2~m/min 1 被削材 加工形状に合わせて 適切なクーラントを使用してください 2この標準切削条件表は切削条件の目安を示すものです 実際の加工では加工形状 目的 使用機械等により条件を調整してください Note 1Use the appropriate coolant for the work material and machining shape. 2These ecommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type. F

4 Epoch Thread Mill エポックスレッドミル 動画公開中 弊社 WebよりNCプログラムの作成ができます You can create NC programs on our website! タップに比べて工具の折れ込みリスクを低減 ( 下穴必要 ) 左刃のため主軸逆転でご使用ください educes risk of breaking off inside compared to the tap efthand cutting edge so reverse rotation of spindle should be used. 左刃 efthand edge φdc ねじ切り工具F ET(U) メートルねじ用 D 1 2 倍 For Metric threads 2 D1 メートルねじ用 D 1 2. 倍 For Metric threads 2. D1 ユニファイねじ用 D 1 2 倍 For Unified threads 2 D1 ユニファイねじ用 D 1 2. 倍 For Unified threads 2. D1.. 商品コード Item Code 枚刃 flutes ET0.N ET0..N ET0.N ET0.N ET0.N ET0.N ET1.0N ET1.2N ET1.20N ET1.2N ET22N ET2.N ET2.0N ET0.N ET0..N ET0..2N ET0..N ET0.N ET0..N ET1.01N ET1.220N ET1.2N ET1.0N ET20N ET2.N ET2.0N ETU.N ETU.N ETUN ETU0.N ETU2N ETU.N ETU2.N ETU20.N ETU2.N ETU11.N ETU1.1N ETU122.2N ETU12.N ETU2.N ETU111.N ETU.N ETU.N ETU.N ETU0.1N ETU2.N ETU.N ETU21N ETU201.N ETU21.N ETU11.N ETU2.N ETU12.N ETU11.N ETU.N ETU11.N 不完全山数 : なし Without incomplete thread and 2 complete threads 在庫 Stock N 呼び径 D1.2. M M M M M M M M M M M M1 0 No.1UNC No.2UNC No.UNC No.0UNC No.2UNC No.UNF No.2UNC 1/20UNC 1/2UNF /1UNC /UNC /1UNC 1/21UNC /UNC /11UNC No.1UNC No.2UNC No.UNC No.0UNC No.2UNC No.UNF No.2UNC 1/20UNC 1/2UNF /1UNC /UNC /1UNC 1/21UNC /UNC /11UNC ピッチ 印 : 標準在庫品です 印 : 特定代理店在庫です 弊社営業へお問合せください :Stocked Items. :Stocked by specified distributor. Contact with our sales department 外径 Dc Tool Dia 刃数 No.of flutes 有効首下長 Under Neck ength 単位 :mm Unit : mm 全長 Overall ength シャンク径 Ds Shank Dia. Carbide オイルホール Oil Hole NCoated 希望小売価格 ( 円 ) Suggested retail price( ) 特定代理店希望小売価格 ( Specified distributor suggested retail price) (,0) (,0) (,0),200,0,0,0 1,,020 1, (2,0) (1,) (1,) (,0) (,0) (,0),200,0,0,0 1,,020 1, (2,0) (1,) (1,) (,0) (,0) (,0) (,0) (,) (,) (1,00) (1,) (1,00) (22,00) (22,0) (22,) (2,0) (1,20) (1,0) (,0) (,0) (,0) (,0) (,) (,) (1,00) (1,) (1,00) (22,00) (22,0) (22,) (2,0) (1,20) (1,0) 工具径補正については 使用上の注意点の項目 (F 頁 ) を参照してください For information about tool diameter correction, refer to the item in "Cautions on use" on p. F. 切削条件表 F Cutting Conditions

5 ecommended cutting conditions ETN 注意 Note 被削材 切削速度 vc (m/min) 0 ~ ~ 0 ~ ~ 0 ~ ~ 外径 Dc( mm ) Tool dia.(mm) (min 1 ) 送り速度 vf (mm/min) 1 刃送り量 fz (mm/t) (min 1 ) 送り速度 vf (mm/min) 1 刃送り量 fz (mm/t) (min 1 ) 呼び径 D1.2. M M M M M M1 0 No.1UNC No.2UNC No.UNC No.0UNC No.2UNC No.UNF No.2UNC 1/20UNC 1/2UNF /1UNC /UNC /1UNC 1/21UNC /UNC /11UNC 被削材 鋳鉄 炭素鋼 Cast Iron, Carbon steels ~ 200HB FC20,S0C 1,00,00 11,00,0,,00,00,0,000 2,00 1,00 1,00 1,00,00,00,0,200,0,0,00,00,000,00 2,00 2,0 2,00 (min 1 ),00,00,0,00,0,0,00 2,00 2,00 1,00 1,00 1,00,00,0,200,00,00,00,000,0,00 2,00 2,0 2,00 1,00 1,0 1, ステンレス鋼 Stainless steels SUS0 焼入れ鋼 Hardened Steels ~ HC SD1,H , 1,00 1,00,00,0,00,200,00,200 2,0 2, 1,0 1,0 1, 1,00,0 11,00,00,200,00,000,00,000,0, 2,0 2,00 2, 工具鋼 Tool steels 2 ~ HC SCM0, HM プリハードン rehardened steels ~ HC HMMAGIC,CENA1 1エポックスレッドミルはめねじ加工専用工具です 2 上記切削条件表は 表中の呼び径でのものです その他の呼び径の切削条件に関しては 使用上の注意点の項目 (F 頁 ) を参照して算出してください 加工機はヘリカル補間機能が付いたNC( 数値制御装置 ) を搭載しているマシニングセンタをご使用ください 上記条件表において 送り速度は めねじ加工時の工具中心の送り速度を表しています また 1 刃送り量は切削点での数値を表しています 機械内部に切りくずが入り込む危険性があるため オイルホール付きの工具は必ずオイルホールを使用して加工を行ってください 被削材 加工形状に合わせて 適切なクーラントを使用してください この切削条件表は切削条件の目安を示すものです 実際の加工では使用機械等により条件を調整してください 1.Epoch Thread Mill is a only for tapping the inside of holes. 2.The above cutting conditions are for the nominal diameters stated in the table. Cutting conditions for other nominal diameters should be calculated taking into consideration the Cautions egarding Use (p. F)..The machinery should be a machining center equipped with NC (numerical control) equipment having a helical interpolation function..the feed rate stated in the above conditions table is the feed rate at the tool center during tapping. In addition, the pertooth feed rate is the numerical value at the cutting point..since there is a risk of cutting chips getting inside the machine, when using tools equipped with oil holes, be sure to perform processing using the oil holes..use the appropriate coolant for the work material and machining shape..these conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine conditions 焼入れ鋼 Hardened Steels ~ HC SD11,YX ,00,00 11,00,0,0,00,00,00 2,00 2,00 1,00 1,00 1,00 1,00,00,00,00,,00,00,00,,00, 2,0 2,200 2,000 1,00 切削速度 vc (m/min) 0 ~ ~ 0 ~ ~ 0 0 ~ ~ 0 呼び径 D1.2. M M M M M M1 0 No.1UNC No.2UNC No.UNC No.0UNC No.2UNC No.UNF No.2UNC 1/20UNC 1/2UNF /1UNC /UNC /1UNC 1/21UNC /UNC /11UNC 外径 Dc( mm ) Tool dia.(mm) (min 1 ),200,000,000,000,0,00, 2,00 1,00 1,0,200,0,00,00,0,00,,000 2,00 2,00 2, 1,00 1,0 1,00 1,00 その他の材料につきましては弊社営業または フリーダイヤル技術相談 For other materials, please ask our local sales office or call the tollfree Technical Support line at (min 1 ),000,000,200,0,0 2,00 2,00 1,00 1, ,000,00,00,00,00,00,200 2,00 2,200 1,00 1,0 1,00 1, 焼入れ鋼 Hardened Steels ~ HC SH1,HA までお問い合わせください F

6 Epoch D Thread Mill エポック Dスレッドミル 動画公開中 弊社 WebよりNCプログラムの作成ができます You can create NC programs on our website! 左刃のため主軸逆転でご使用ください efthand cutting edge so reverse rotation of spindle should be used. 1 本の工具で下穴とねじ切り同時加工が可能 This single tool can perform both drilling and threading simultaneously. 左刃 efthand edge φdc ねじ切り工具F EDT(U) メートルねじ用 D 1 2 倍 For Metric threads 2 D1 メートルねじ用 D 1 2. 倍 For Metric threads 2. D1 ユニファイねじ用 D 1 2 倍 For Unified threads 2 D1 ユニファイねじ用 D 1 2. 倍 For Unified threads 2. D1 商品コード Item Code 枚刃 flutes.. EDT0.TH EDT0..TH EDT0.TH EDT0.TH EDT0.TH EDT0.TH EDT1.0TH EDT1.2TH EDT1.20TH EDT1.2TH EDT22TH EDT2.TH EDT2.0TH EDT0.TH EDT0..TH EDT0..2TH EDT0..TH EDT0.TH EDT0..TH EDT1.01TH EDT1.220TH EDT1.2TH EDT1.0TH EDT20TH EDT2.TH EDT2.0TH EDTU.TH EDTU.TH EDTUTH EDTU0.TH EDTU2TH EDTU.TH EDTU2.TH EDTU20.TH EDTU2.TH EDTU11.TH EDTU1.1TH EDTU122.2TH EDTU12.TH EDTU2.TH EDTU111.TH EDTU.TH EDTU.TH EDTU.TH EDTU0.1TH EDTU2.TH EDTU.TH EDTU21TH EDTU201.TH EDTU21.TH EDTU11.TH EDTU2.TH EDTU12.TH EDTU11.TH EDTU.TH EDTU11.TH 不完全山数 :1 山 1 incomplete thread and 2 complete threads 在庫 Stock TH 呼び径 D1.2. M M M M M M M M M M M M1 0 No.1UNC No.2UNC No.UNC No.0UNC No.2UNC No.UNF No.2UNC 1/20UNC 1/2UNF /1UNC /UNC /1UNC 1/21UNC /UNC /11UNC No.1UNC No.2UNC No.UNC No.0UNC No.2UNC No.UNF No.2UNC 1/20UNC 1/2UNF /1UNC /UNC /1UNC 1/21UNC /UNC /11UNC ピッチ 印 : 標準在庫品です 印 : 特定代理店在庫です 弊社営業へお問合せください :Stocked Items. :Stocked by specified distributor. Contact with our sales department. 外径 Dc Tool Dia 刃数 No.of flutes 有効首下長 Under Neck ength 単位 :mm Unit : mm 全長 Overall ength シャンク径 Ds Shank Dia. Carbide オイルホール Oil Hole ATHCoated 切削条件表 F Cutting Conditions 希望小売価格 ( 円 ) Suggested retail price( ) 特定代理店希望小売価格 ( Specified distributor suggested retail price) (1,) (1,) (1,),1,,,20,0 1, 1, (,) (,0) (,0) (1,) (1,) (1,),1,,,20,0 1, 1, (,) (,0) (,0) (1,) (1,) (1,) (1,) (1,00) (1,00) (1,) (1,) (1,) (2,) (2,0) (2,) (2,00) (,0) (,0) (1,) (1,) (1,) (1,) (1,00) (1,00) (1,) (1,) (1,) (2,) (2,0) (2,) (2,00) (,0) (,0) 工具径補正については 使用上の注意点の項目 (F 頁 ) を参照してください For information about tool diameter correction, refer to the item in "Cautions on use" on p. F.

7 ecommended cutting conditions EDTTH 被削材 鋳鉄 Cast Iron 炭素鋼 Carbon steels ~ 200HB FC20,S0C 切削速度 vc (m/min) 0 ~ ~ 0 ~ ~ 0 ~ ~ 呼び径 D1.2. M M M M M M1 0 No.1UNC No.2UNC No.UNC No.0UNC No.2UNC No.UNF No.2UNC 1/20UNC 1/2UNF /1UNC /UNC /1UNC 1/21UNC /UNC /11UNC 被削材 外径 Dc( mm ) Tool dia.(mm) (min 1 ) 1,00,00 11,00,0,,00,00,0,000 2,00 1,00 1,00 1,00,00,00,0,200,0,0,00,00,000,00 2,00 2,0 2,00 (min 1 ),00,00,0,00,0,0,00 2,00 2,00 1,00 1,00 1,00,00,0,200,00,00,00,000,0,00 2,00 2,0 2,00 1,00 1,0 1, 焼入れ鋼 Hardened Steels ~ HC SD1,H (min 1 ) 1, 1,00 1,00,00,0,00,200,00,200 2,0 2, 1,0 1,0 1, 1,00,0 11,00,00,200,00,000,00,000,0, 2,0 2,00 2, 工具鋼 Tool steels 2 ~ HC SCM0,HM 焼入れ鋼 Hardened Steels ~ HC SD11,YX プリハードン鋼 rehardened steels ~ HC HMMAGIC,CENA1 (min 1 ) 1,00,00 11,00,0,0,00,00,00 2,00 2,00 1,00 1,00 1,00 1,00,00,00,00,,00,00,00,,00, 2,0 2,200 2,000 1,00 焼入れ鋼 Hardened steels ~HC SH1,HA0 切削速度 vc (m/min) 0 ~ ~ 0 ~ ~ 0 0 ~ ~ 0 呼び径 D1.2. M M M M M M1 0 No.1UNC No.2UNC No.UNC No.0UNC No.2UNC No.UNF No.2UNC 1/20UNC 1/2UNF /1UNC /UNC /1UNC 1/21UNC /UNC /11UNC 外径 Dc( mm ) Tool dia.(mm) (min 1 ),200,000,000,000,0,00, 2,00 1,00 1,0,200,0,00,00,0,00,,000 2,00 2,00 2, 1,00 1,0 1,00 1, (min 1 ),000,000,200,0,0 2,00 2,00 1,00 1, ,000,00,00,00,00,00,200 2,00 2,200 1,00 1,0 1,00 1, ステンレス鋼 Stainless steels SUS その他の材料につきましては弊社営業または フリーダイヤル技術相談 For other materials, please ask our local sales office or call the tollfree Technical Support line at までお問い合わせください 注意 Note 1エポック Dスレッドミルはめねじ加工専用工具です 2 上記切削条件表は 表中の呼び径でのものです その他の呼び径の切削条件に関しては 使用上の注意点の項目 (F 頁 ) を参照して算出してください 加工機はヘリカル補間機能が付いたNC( 数値制御装置 ) を搭載しているマシニングセンタをご使用ください 上記条件表において 送り速度は めねじ加工時の工具中心の送り速度を表しています また 1 刃送り量は切削点での数値を表しています 機械内部に切りくずが入り込む危険性があるため オイルホール付きの工具は必ずオイルホールを使用して加工を行ってください 被削材 加工形状に合わせて 適切なクーラントを使用してください この切削条件表は切削条件の目安を示すものです 実際の加工では使用機械等により条件を調整してください 1.Epoch D Thread Mill is a only for tapping the inside of holes. 2.The above cutting conditions are for the nominal diameters stated in the table. Cutting conditions for other nominal diameters should be calculated taking into consideration the Cautions egarding Use (p. F)..The machinery should be a machining center equipped with NC (numerical control) equipment having a helical interpolation function..the feed rate stated in the above conditions table is the feed rate at the tool center during tapping. In addition, the pertooth feed rate is the numerical value at the cutting point..since there is a risk of cutting chips getting inside the machine, when using tools equipped with oil holes, be sure to perform processing using the oil holes..use the appropriate coolant for the work material and machining shape..these conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine conditions. F

8 ねじ切り工具Epoch D Thread Mill for T, NT Threads エポック Dスレッドミル T NTねじ用 動画公開中 You can create NC programs on our website! efthand cutting edge so reverse rotation of spindle should be used. efthand edge n Dc Ds EDTT for T(c) threads Item code EDTNT for NT threads Item code flutes 2 ATH Unit : mm Carbide ATHCoated Stock Stock 1 incomplete thread and 2 complete threads ilot hole not required ATH ilot hole not required D 1 Nominal diameter ilot hole required (pilot hole diameter) D 1 Nominal diameter ilot hole required (pilot hole diameter) Neck anglen n The neck angle (θn) of EDTT1(NT1)ATH is 0 (straight neck). Dc eference tool dia. Dc eference tool dia. 2 Under neck length 2 Under neck length Overall length Overall length Nominal diameter which requires pilot hole can not be used without larger pilot hole than the values shown in the table. Ds Shank dia. Ds Shank dia. Oil Hole Oil Hole D 2 Nominal diameter correction amount D 2 Nominal diameter correction amount F Cutting Conditions Suggested retail price() Suggested retail price() Cautions when using Epoch D Thread Mill for T, NT threads Outer diameter line (¹ taper line passing through the apex of thread ridge) Dc eference dia. Dc Dc Tip dia. Dc' Dc Dc eference dia. Dc: diameter at the virtual crest position of the first thread Tip dia. Dc': diameter at the tool tip position DcDc D1 D1 D1 D2 Dc Since the reference tool diameter Dc and the tool tip diameter Dc' are different, it is necessary to correct the nominal diameter D1 and program. The nominal diameter D1 corresponds to the reference diameter of the groove of the internal thread (reference diameter of the tap). Thread milling T¼ with EDTT1/2ATH Nominal diameter D1 nominal diameter correction amount D2 setup nominal diamter When adjusting the reference diameter position of the internal thread by tool diameter correction, the correction value is calculated using the following formula. *In the case of radius indication in the NC program based on the tool center (eference tool dia. Dc ± adjustment length x ¹ ) 2 (Convert to radius). 2 ¹ 2. Calculate with plus for shallowing and minus for deepening. Therefore in this case, it becomes 2 mm deeper. F 印 : 新商品の標準在庫品です :Stocked Items of New roducts.

9 ecommended cutting conditions EDTTATH EDTNTATH Note Cast Iron, Carbon steels Tool steels rehardened steels vc Dc eference tool dia.(mm) n vf fz n vf fz n D1 Nominal dia. Hardened steels Hardened steels vf fz vc Dc eference tool dia.(mm) n vf fz n vf fz n D1 Nominal dia. Hardened steels Stainless steels vf fz For other materials, please ask our local sales office or call the tollfree Technical Support line at Epoch D Thread Mill is capable of simultaneous boring and threading. 2.The above cutting conditions are for the nominal diameters stated in the table. Cutting conditions for other nominal diameters should be calculated taking into consideration the cautions on use (p.f)..the machinery should be a machining center equipped with NC (numerical control) equipment having a helical interpolation function..the feed rate stated in the above conditions table is the feed rate at the tool center during tapping. In addition, the pertooth feed rate is the numerical value at the cutting point..since there is a risk of cutting chips getting inside the machine, when using tools equipped with oil holes, be sure to perform processing using the oil holes..use the appropriate coolant for the work material and machining shape..these conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine conditions. Advantages of using Epoch D Thread Mill in pipe threading Epoch D Thread Mill General tap Stop marks Good finished surface without tear No stop marks Tears easily and stop marks occurred Effective for countermeasures against liquid leakage that is often caused by tapping F

10 ねじ切り工具Epoch Thread Mill エポックスレッドミル 下穴径について About pilot hole dia. Metric threads Unified threads Item code D1 itch (mm) ecommended pilot hole dia. (mm) Item code D1 itch (mm) ecommended pilot hole dia. (mm) lease use these tools for pilot hole machining roduct Name Item code age Carbide Non Step Borer series WHNSBTH WNSBTH Carbide Oil Hole Non Step Borer H for High Hardness Material NSBHATH Miniature Drill WHMB WHMBTH F

11 Q & A Troubleshooting egarding thread diameter expansion/contraction Suitable tool diameter correction should be performed according to the work material and tool wear condition. Also, please be careful not to forget to input the tool diameter correction value into the machine. Dimensional accuracy worsens when moving toward the bottom of the hole (deflection) A characteristic of the thread milling method is that tool deflection increases as the tool progresses toward the bottom of the hole. It may be necessary to perform zero cutting in order to perform highaccuracy thread milling with low deflection. egarding tool breakage As a countermeasure against tool breakage, performing processing with a reduced feed rate is effective. In addition, when processing with tool extended or when large rough cutting chips are produced, breakage due to chip clogging should be considered. In such cases, if processing is performed with a higher cutting speed, the cutting chips will be broken into smaller bits which may improve conditions. Changes in cutting chip conditions due to different cutting speeds; Simultaneous boring and thread milling (M 1.2) of carbon steel ow Cutting Speed High The NC program created using Mitsubishi Hitachi Tool's NC program creation software doesn't work properly. There are differences in the programming code for the machine being used. lease contact the machine manufacturer for details. egarding machinable nominal diameters Dc lease note that since the Epoch D Thread Mill performs boring simultaneously, it cannot perform thread milling for diameters of more than 1. times the tool diameter Dc. There are no particular similar limitations on using the Epoch Thread Mill. Also, please be aware that if screws of a size smaller than the nominal diameter described in the lineup table are processed, there is a possibility of malfunctioning the screw shape. Example) Threading M1 2 with ET20N (designed for M 2) F11

12 ねじ切り工具Epoch Thread Mill, Epoch D Thread Mill エポックスレッドミル / エポック Dスレッドミル Cautions regarding use for Epoch Thread Mill/Epoch D Thread Mill About tool feed rate D1 D1 D1 When performing thread milling by helical interpolation, the cutting point feed rate should be multiplied by a coefficient to determine the tool center feed rate. The equation for calculating the tool center feed rate is shown at right. The standard cutting conditions for T and NT threads are calculated based on the nominal diameter D1' at the machinable maximum depth (neck length). Example) Thread milling T⅛ with EDTT1/1ATH D1'=.2 (D1) 1 (under neck length) ¹ (thread taper angle) =.0 vf=fz z n vf Feed rate f z Feed per tooth z No. of flutes n otation D1 Nominal diameter Dc Tool diameter D1Dc D1 About tool diameter correction When performing thread milling by helical interpolation, it may be necessary to compensate for increased cutting resistance due to differences in work materials or tool wear condition. In the NC programs created using Mitsubishi Hitachi Tool's NC program creation software, tool diameter correction is in radius designation format. Correction example : Threading of hardened material (HC) (M1.2) Tool ilot hole dia. ilot hole depth n vcvffz Threading depth Blind hole Threading hole count (holes) Tool dia. correction value (mm) NOT reached tool life. F About coolant The first recommended coolant shown in the table tends to have the superior tool life. When priority is given to finished surface quality, watersoluble cutting fluids are effective. Oilbased cutting fluids are not suitable because they degrade chip removal characteristics. The holder should grip the tool shank so that the holder does not block the hole and the shank projection amount is 1 to 2 times the shank diameter. The coolant nozzle should then be positioned so that the coolant will reach the bottom of the hole. In addition, coolant pressure should be adjusted so that it removes cutting chips. If the setting is bad, cutting chip clogging may lead to flute tip damage or tool breakage. Since there is a risk of cutting chips getting inside the machine, when using tools equipped with oil holes, be sure to perform processing using the oil holes. Hardened steel, rehardened steel Tool steel, Cast iron, Carbon steel Stainless steel Super heat resistant alloy, Titanium alloy Aluminium alloy, Copper alloy, esin Airblow Waterbase Airblow Waterbase First recommended Second recommended Tendency to decrease tool life Not recommended 1 to 2 times shank diameter

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