Stainless steel is corrosion resistant but suffers from poor wear resistance Cost of corrosion and wear is $279 billion/year (US)..!
Challenge no 1 N + C Expanite N + C EP 10734902.9 patent application
Expanite N + C Expanded Austenite
Challenge no 2: CrN Expanded austenite! supersaturated solid solution
Challenge no 3:... % 20% NH3 60% NH3 80% NH3 100% NH3 Increasing nitriding potential
ExpaniteLow-T : 380-470 Expanded Austenite Austenitic Duplex Martensitic Ferritic : 900-1800 HV : 10-45µm
ExpaniteLow-T Up to 1500HV austenitic N C N + C Up to 40µm
+ N EXPANITE Nitrocarburizing Carburizing Nitriding C
Expanite GDOES Glow Discharge Optical Emission Spectroscopy 9.0# 8.0# Carbon# Nitrogen# Carbon# Nitrogen# 9.0# 7µm 15µm 8.0# 7.0# 7.0# Content&[wt%]& 6.0# 5.0# 4.0# 3.0# 2.0# Content&[wt%]& 6.0# 5.0# 4.0# 3.0# 2.0# 1.0# 1.0#.0# 0# 5# 10# 15# 20# Depth&[µm]&.0# 0# 5# 10# 15# 20# Depth&[µm]& Expenite Low-T 7μm 15μm wt%
Expanite / / /
ExpaniteHigh-T / : 1000-1200 Austenitic Duplex Martensitic Ferritic : 300-750 HV : 1-2 mm
ExpaniteHigh-T High-T Up to 700HV N Up to 2mm
ExpaniteHigh-T g Cr 2 N c Transgranular h Grain Boundary Cellular
ExpaniteHigh-T ExpaniteHigh-T Critical range!! g Cr 2 N Grain Boundary c Transgranular h Cellular
ExpaniteHigh-T Expanded austenite! Nitrogen martensite Austenite + ferrite Carbon martensite
ExpaniteHigh-T
ExpaniteHigh-T 0.3mm 630 HV +24h in Fe3Cl +72h in salt spray
SuperExpanite + ExpaniteHigh-T ExpaniteLow-T PA 2011 70208 patent application
SuperExpanite Low-T High-T N + C N duplex Low-T High-T
SuperExpanite Low-T High-T 316 clad
Expanite Operational since February 2012
ExpaniteLow-T Installation Expanite : - - - Expanite : - - day-to-day - * Predecessor to the actual Seco unit
12% sodium hypochlorite 24 Hours 24 Hours
Expanite polarization curves SUPEREXPANITE% EXPANITE%HIGH!T% 316%reference% 1200.0% 1000.0% Poten&al)[mV]) 800.0% 600.0% 400.0% 200.0%.0% 1E!08%0.0000001%0.000001%0.00001% 0.0001% 0.001% 0.01% 0.1% 1% 10%!200.0%!400.0% Current)[mA/cm²])
Expanite Challenge no 1: Challenge no 2: Challenge no 3: /
Expanite
Expanite the company Established in 2010 based on ongoing research since 2000 at The Technical University of Denmark, by: Prof. Marcel Somers Dr. Thomas Christiansen Dr. Thomas Strabo Hummelshøj Company culture driven by: Being a game-changer: - On-site - Cleanliness - Tailoring +20 publications on the subject of lowtemperature surface hardening
Technical University Denmark - anno 2009
Moving to Scion DTU anno 2010
Moving to Hillerød anno 2012
Expanite 2013 10 600m 2 ETC-Hillerød (Expanite Treatment Center) R&D facility incl. laboratory and experimental furnaces ISO9001 certified end 2013
Expanite
/ / ExpaniteHigh-T ExpaniteLow-T SuperExpanite /
FATIGUE CORROSION SCRATCH WEAR
Expanite 2013 11 Expanite Treatment Center On-site Day to day
NOT one process fits all but some processes fits all
EXPANITE FASTER - BETTER - LESS EXPENSIVE web: Expanite.com email: info@expanite.com
Clevis guide Aisi 316 : 12kg / : SuperExpanite
Aisi 304 : SuperExpanite : 15µm
Aisi 304 : SuperExpanite : 21µm
/ Aisi 303 : SuperExpanite No. Hardness HV 0.05mm 1 1212 2 1374 3 1242 4 1428 5 1410
- non-stainless : : ExpaniteLow-T 1.1274 : 220HV ExpaniteLow-T : 710HV 1.0762/ETG 100
Tantaline + Expanite Challenge: Tantaline : ExpaniteHigh-T : 220HV ExpaniteHigh-T : 1010HV
Bushing AISI 316
/ - duplex : : ExpaniteHigh-T : 10 ExpaniteHigh-T : 5
/
SuperExpanite Formation of nitrides! Coldworked material 250 350 HV Cold-worked material
SuperExpanite Nitrogen in bulk SuperExpanite 250-320 HV SuperExpanite
SuperExpanite aisi 316 SuperExpanite 1000+ hours
Self tapping screw Challenge: 2 : : ExpaniteHigh-T Stainless steel Non-stainless hardened steel
800# 750# Hardness( 700# 650# 600# 550# 500# 450# 400# 350# 300# 0# 0.5# 1# 1.5# 2# 2.5# Distance(from(surface[mm](
800# 750# 700# 650# Hardness( 600# 550# 500# 450# 400# 350# High-T 300# 0# 0.5# 1# 1.5# 2# 2.5# Distance(from(surface[mm](
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