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1 STRJ WS: March5, 29, 特別講演 設計技術から見た 半導体集積回路の省電力技術 東京大学大規模集積システム設計教育研究センター (VDEC) 1 生産技術研究所 2 高宮真
2 Outline 2 低電力設計技術の動向 (1) 低電圧 (2) 細粒度制御 (3)3 次元 ロジック回路の電源電圧の下限 (V DDmin ) 細粒度基板バイアス制御による低電力化 3 次元 SSD の NAND フラッシュ向け昇圧回路による低電力化 (SSD: Solid State Drive)
3 電源電圧 (V DD ) の低減の必要性 3 電源電圧 (V) 研究のターゲット High-performance logic Low-power logic Design rule ITRS 年 P switching ƒv DD 2 P leakage I leakage V DD DRAM half pitch (nm) 9nm 65nm 45nm と V DD =1V が続いたが 今後は電力と信頼性の観点から V DD の低減が必須
4 4 エネルギー効率最適は低 V DD で実現 Normalized delay & power Delay Power PD product V DD [V] Normalized PD product 9nm CMOS SPICE Power, Delay 積 (PD 積 = エネルギー ) は V DD =.2-.3V で最小 速度が問われないアプリでは低 V DD が energy efficient
5 5 Energy Efficient な超低 V DD ロジック 超低 V DD ロジックに関する初めての企業 (Intel) からの報告 V DD =23mV まで動作はするが 32mV がエネルギー効率最高 H. Kaul, M. Anders, S. Mathew, S. Hsu, A. Agarwal, R. Krishnamurthy, and S. Borkar, "A 32mV 56µW 411GOPS/Watt ultralow voltage motion estimation accelerator in 65nm CMOS," IEEE ISSCC, pp , Feb. 28.
6 6 時空間の細粒度電圧制御がトレンド Time step of power control ns μs Static 近年の低電力 VLSI 回路技術の方向性 Single Domain Common f CLK, V DD, V TH Domain1 f CLK1, V DD1, V TH1 Conventional LSI 1 4 Future LSI 2 3 n f CLK3, V DD3, V TH3 f CLKn, V DDn, V THn Number of power control domain on a chip
7 7 細粒度制御には 3 次元技術との連携が必須 Interposer L & C cell array Power supply & other wires Inductors Capacitors Embedded Pads & bumps Package Sensor, MEMS, High voltage generation, Analog, RF etc. (3D stacked) Stacked memories Parallel processors with own DC-DC converters Base chip
8 8 細粒度と 3 次元に対する我々の取り組み 電源電圧の下限 (V DDmin ) の追求 チップ内トランジスタばらつき測定 [1] ロジック回路のV [2-3] DDmin 今回発表 空間的細粒度制御今回発表 製造後の細粒度基板バイアス制御による低電力化 [4] メニーコア向けテスト手法 [5] 3 次元積層を用いたオンチップDC-DCコンバータ [6-7] 時間的細粒度制御 電源電圧 基板バイアスを高速に変化させる加速回路 [8-11] 電源ノイズキャンセル回路 [12] 今回発表 3 次元集積技術 3 次元 SSDのNANDフラッシュ向け昇圧回路による低電力化 [13]
9 Outline 9 低電力設計技術の動向 (1) 低電圧 (2) 細粒度制御 (3)3 次元 ロジック回路の電源電圧の下限 (V DDmin ) 細粒度基板バイアス制御による低電力化 3 次元 SSD の NAND フラッシュ向け昇圧回路による低電力化 (SSD: Solid State Drive)
10 1 Minimum Operating Voltage (V DDmin ) 2 Simulated V out Voltage (mv) V out V DD V DDmin Time (μs) V DDmin is defined as the supply voltage (V DD ) when the RO s stop oscillation. RO s are useful V DDmin detectors.
11 チップ内トランジスタばらつき 11 Data clk DQ DQ DQ DQ DQ V sel V unsel V D Measured transistor VS V bs V bs V sel V D (1.V) V s (V) GND V unsel 4mm (4 transistors) 9nm CMOS 1 Transistor Array 4mm トランジスタばらつき測定回路キー技術 (1) 挟ピッチかつ広範囲のTrアレー (2) 非選択 Trのリークカット 規格化 V TH Power (a.u.)1 4 トランジスタ トランジスタ位置 (µm) 1E 空間周波数 (1/µm) 頻度 フーリエ変換 チップ内 V TH ばらつきはランダム チップ内 V TH ばらつきは 4mm の範囲内でランダム 細粒度の基板バイアス制御では補償不可
12 12 Analysis of Origin of V DDmin V DD V 1 V 2 V 3 V 1 V Each transistor has random V TH. V INV of inverter, V 1 ~V 11 (mv) V 2 V 4 V 1 V 3 L V 5 V 6 V 9 V 7 V 8 V 1 V Inverter number H H L H V INV V 1 ~V 11 V DD =85mV Fail V OUT_LOW_7 > V INV_8 Monte Carlo SPICE
13 13 RO Circuits to Enable V DDmin Measurement V DD2 V DD2 V DD 1V Low swing 1V swing V SS2 V SS2 (manually tuned) Ring Oscillator V SS V Output Buffer The low swing output of RO is amplified to 1-V swing by the output buffer.
14 14 V DD Dependence of Oscillation Frequency variation 15 Frequency Variations (= σ / average) (%) 1 5 実測 9nm CMOS 11-stage ring oscillators 13 dies V DD (V) t pd Δ pd = Δ dvth t pd dt DD TH ( V V ) DD CV V TH Δtpd α ΔV t V V pd DD TH TH Δf Δt α f t V V pd Δ α pd DD TH V TH Relative frequency variations increases with reduced V DD.
15 ゲート遅延の V DD 依存 15 Oscillation frequency (Hz) 1G 1G 11-stage 1M 1M 1M 11-stage 1k 13 dies 1k V DD (V) V DDmin 実測 9nm CMOS インバータ RO 11-stage 11-stage 11-stage Layout 1mm 4μm Micrograph 低 V DD 回路の問題 : 低速 PVT ばらつきに敏感 対策 : 並列動作 adaptive 制御
16 16 Measured Die-to-Die Distribution of V DDmin stage (1) Inverter RO s k-stage (4) Number of dies stage (2) 1k-stage (3) Number of dies k-stage (5) M-stage (6) V DDmin (mv) V DDmin (mv)
17 論理ゲートの V DDmin を RO で調査 mm 平均 V DDmin (mv) k 1k 1k 1M リングオシレータ段数 大規模になるほど より高いV DDmin が必要に 大規模ロジックになるほど 低 V DD 化が困難 1.3mm 1M stage inverter RO 実測 9nm CMOS インバータ RO 複数チップ測定
18 18 Analysis of Die-to-Die V DDmin Variations V DDmin (mv) Inverter RO s 15 dies 1 1 1k 1k 1k 1M Number of stages The die-to-die V DDmin variations are not systematic but random.
19 19 Summary of Measured V DDmin Average V DDmin (mv) NAND RO x4 inverter RO 2NAND RO Inverter RO (3 different lots) (1) Large # of stages (2) Large # of stacked Tr s (3) Narrow gate width increase V DDmin k 1k 1k 1M Number of stages
20 2 Comparison of Measured and Calculated V DDmin Average V DDmin (mv) Measurement MATLAB x4 inverter RO Inverter RO s Inverter RO Name Sim75 Sim1 Sim125 Sim k 1k 1k 1M Number of stages σv TH (mv) nmos pmos Sim15 Sim125 Sim1 Sim75 Remarks x.75 x1 x1.25 x1.5
21 21 Reason Why Average V DDmin Increases with # of RO Stages Probability distribution function The largest value distributions f max (x,n) of n samples which have Gaussian distribution f(x) x 2σ f ( x) n= x σ x x + σ n=1 1 x + 2σ x x max x + 2 log x + 3σ nσ ( x ) f, max 1 1 n x + 4σ x + 5σ x + 6σ x at n=1 max 6 x + 7σ
22 22 Comparison of Monte Carlo and Model Average V DDmin (mv) Measurement Matlab (Monte Carlo simulation) Model calculation x4 inverter RO Inverter RO x max x + 2 log 1 nσ Sim15 Sim125 Sim1 Sim k 1k 1k 1M n: Number of stages The equation intuitively explains the reason why the average V DDmin increases with the number of RO stages.
23 23 Adaptive Body Bias Control to Reduce V DDmin Simulated V DDmin =89 mv (Initial) Body bias control V DDmin =87 mv The body bias of pmos is adaptively controlled to minimize V DDmin and the body bias of nmos is fixed.
24 24 Fine-Grain Adaptive Body Bias Control to Reduce V DDmin Simulated Vb1 Vb2 Vb3 Vb4 Vb5 Vb V DDmin =85 mv Vb1 Vb3 Vb5 Vb7 Vb9 Vb11 Vb2 Vb4 Vb6 Vb8 Vb V DDmin =43 mv When inverter-by-inverter body bias is applied, V DDmin is drastically reduced to 43mV. But it is impractical.
25 25 V DDmin Dependence on Body Bias of Both nmos and pmos Measured Initial V DDmin (mv) nmos Body Bias (V) pmos Body Bias (V) Common body bias control allows to reduce V DDmin by only 4mV.
26 Outline 26 低電力設計技術の動向 (1) 低電圧 (2) 細粒度制御 (3)3 次元 ロジック回路の電源電圧の下限 (V DDmin ) 細粒度基板バイアス制御による低電力化 3 次元 SSD の NAND フラッシュ向け昇圧回路による低電力化 (SSD: Solid State Drive)
27 27 細粒度基板バイアス制御による低電力化 V N1 V P1 V N2 V P2 V N3 V P3 V N4 V P4 電力 % -5% -1% -15% As-fabricated 実測 N8P8 Simulated Annealing >19% power reduction at 2 iterations V N5 V P5 V N6 V P6-2% 機能 プロセス V N7 V P7 V N8 V P8-25% 64bit DES CODEC 1V, 9nm CMOS 1 つの機能ブロックを 8 領域に等分割 Iteration count [times] 基板バイアス 16 変数の最適化 基板バイアスのグローバル最適化により電力を 19% 以上削減 post-fabrication tuning により設計ばらつきを補正
28 Outline 28 低電力設計技術の動向 (1) 低電圧 (2) 細粒度制御 (3)3 次元 ロジック回路の電源電圧の下限 (V DDmin ) 細粒度基板バイアス制御による低電力化 3 次元 SSD の NAND フラッシュ向け昇圧回路による低電力化 (SSD: Solid State Drive)
29 Importance of 2V generator in NAND 29 Write time is dominant over read time. Write 8 to 16 chips simultaneously. 2V or higher program voltage for write Energy during write should be reduced. Read time ~5µs Write time ~8µs Program voltage:2v Floating gate V V Injection V Write operation of NAND flash High-speed low-power 2V generator is required.
30 3 Conventional SSD with charge pump Each NAND flash has charge pump for 2V. 5 to 1% area of NAND flash chip! NAND controller Interposer NAND flash Charge pump DRAM
31 Issues on charge pump 31 Serial MOS diodes lose energy. Large number of stages for low V DD V DD V OUT =2V Clk Clk Large capacitance area Energy loss Large capacitance for large current V OUT V DD Bucket brigade
32 32 Voltage scalability of charge pump Energy during write (a.u.) Others Memory core Charge pump 3.3V NAND* (Core 2.5V) *K. Takeuchi, et al., ISSCC 26 C BL V 2 Energy increases! C BL : Bit-line capacitance Memory core Charge pump 1.8V NAND (simulated) Energy by charge pump increases!
33 33 Proposed 3D-SSD with boost converter Realizing low power and low cost Boost converter (shared) NAND controller Adaptive controller Low-cost High-voltage MOS Spiral inductor Smaller die size Interposer Charge pump NAND flash Charge pump DRAM
34 34 Advantages of Boost converters Frequency, duty cycle Conversion ratio (V OUT /V DD ) Inductance Output current T ON T OFF V DD V OUT Frequency = 1 / (T ON + T OFF ) Duty cycle = T ON / (T ON + T OFF ) Clk High conversion ratio, large output current High efficiency Small chip area Off-chip inductor
35 35 Boost converter & NAND Co-operation High voltage MOS (.35mm.5mm) Inductor (5mm x 5mm) 16Gb NAND flash Adaptive controller (.67mm.28mm)
36 36 Comparison of energy during write Energy during write (a.u.) Others Memory core Charge pump Conventional 3.3V NAND* (Core 2.5V) *K. Takeuchi, et al., ISSCC 26. Memory core Charge pump Conventional 1.8V NAND (Simulated) Total -68% Memory core This work 1.8V NAND Boost converter with adaptive control
37 Summary of key features 37 This work (Measured) Charge Pump (Simulated) Transient energy ( 15V) 3nJ (12%) 253nJ (1%) Rising time ( 15V).92µs (27%) 3.45µs (1%) Chip area (HV-MOS).175mm 2 (15%) 1.19mm 2 (1%) Technology 2V CMOS (High voltage MOS) process Chip area (Adaptive controller).188mm Technology 1.8V.18µm (Adaptive controller) standard CMOS Supply voltage 1.8V 1.8V
38 まとめ 38 低電力設計技術の 3 つのキーワード (1) 低電圧 (2) 細粒度制御 (3)3 次元 チップ内製造ばらつきはランダム (9nm CMOS, 4mm) 細粒度制御では対処不能 一方 設計ばらつきは細粒度制御で対処可能 リングオシレータの段数を 11 段から 1M 段にすると V DDmin は 9mV から 343mV に増加 大規模ロジックの低電圧化は困難 革新的な回路技術が必要 3 次元による低電力化の例 SSD
39 参考文献 (1) 39 [1] D. Levacq, T. Minakawa, M. Takamiya, and T. Sakurai, "A Wide Range Spatial Frequency Analysis of Intra-Die Variations with 4-mm 4 x 1 Transistor Arrays in 9nm CMOS," IEEE Custom Integrated Circuits Conference (CICC), San Jose, USA, pp , Sep. 27. [2] T. Niiyama, P. Zhe, K. Ishida, M. Murakata, M. Takamiya, and T. Sakurai, "Dependence of Minimum Operating Voltage (V DDmin ) on Block Size of 9-nm CMOS Ring Oscillators and Its Implications in Low Power DFM," IEEE International Symposium on Quality Electronic Design (ISQED), San Jose, USA, pp , March 28. [3] T. Niiyama, P. Zhe, K. Ishida, M. Murakata, M. Takamiya, and T. Sakurai, "Increasing Minimum Operating Voltage (V DDmin ) with Number of CMOS Logic Gates and Experimental Verification with up to 1Mega-Stage Ring Oscillators," International Symposium on Low Power Electronics and Design (ISLPED), Bangalore, India, pp , Aug. 28. [4] Y. Nakamura, D. Levacq, L. Xiao, T. Minakawa, T. Niiyama, M. Takamiya, and T. Sakurai, "1/5 Power Reduction by Global Optimization Based on Fine-Grained Body Biasing," IEEE Custom Integrated Circuits Conference (CICC), San Jose, USA, pp , Sep. 28. [5] T. Niiyama, K. Ishida, M. Takamiya, and T. Sakurai, "Expected Vectorless Teacher-Student Swap (TSS) Test Method with Dual Power Supply Voltages for.3v Homogeneous Multi-core LSI s," IEEE Custom Integrated Circuits Conference (CICC), San Jose, USA, pp , Sep. 28. [6] K.Onizuka, H. Kawaguchi, M. Takamiya and T. Sakurai, "Stacked-chip Implementation of Onchip Buck Converter for Power-Aware Distributed Power Supply Systems," IEEE Asian Solid- State Circuits Conference (A-SSCC), Hangzhou, China, pp , Nov. 26. [7] K. Onizuka, K. Inagaki, H. Kawaguchi, M. Takamiya, and T. Sakurai, "Stacked-Chip Implementation of On-Chip Buck Converter for Distributed Power Supply System in SiPs," IEEE Journal of Solid-State Circuits, Vol. 42, No. 11, pp , Nov. 27.
40 参考文献 (2) 4 [8] K.Onizuka and T. Sakurai, "V DD -Hopping Accelerator for On-Chip Power Supplies Achieving Nano-Second Order Transient Time," IEEE Asian Solid-State Circuits Conference (A-SSCC), Hsinchu, Taiwan, pp , Nov. 25. [9] K. Onizuka, H. Kawaguchi, M. Takamiya, and T. Sakurai, "V DD -Hopping Accelerators for On- Chip Power Supply Circuit to Achieve Nanosecond-Order Transient Time," IEEE Journal of Solid-State Circuits, Vol. 41, No. 11, pp , Nov. 26. [1] D. Levacq, M. Takamiya and T. Sakurai, "Backgate Bias Accelerator for 1ns-order Sleep-to- Active Modes Transition Time," IEEE Asian Solid-State Circuits Conference (A-SSCC), Jeju, Korea, pp , Nov. 27. [11] D. Levacq, M. Takamiya, and T. Sakurai, "Backgate Bias Accelerator for sub-1 ns Sleepto-Active Modes Transition Time," IEEE Journal of Solid-State Circuits, Vol. 43, No. 11, pp , Nov. 28. [12] Y. Nakamura, M. Takamiya, and T. Sakurai, "An On-Chip Noise Canceller with High Voltage Supply Lines for Nanosecond-Range Power Supply Noise," IEEE Symposium on VLSI Circuits, Kyoto, pp , June 27. [13] K. Ishida, T. Yasufuku, S. Miyamoto, H. Nakai, M. Takamiya, T. Sakurai, and K. Takeuchi, "A 1.8V 3nJ Adaptive Program-Voltage (2V) Generator for 3D-Integrated NAND Flash SSD," IEEE International Solid-State Circuits Conference (ISSCC), San Francisco, USA, pp , Feb. 29.
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