45nm以降に向けたリソグラフィ技術 -ArF液浸への期待とその後の展開-
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1 1 45nm ArF WG5
2 WG5 2
3 Update Potential Solutions ArF EUV (ML2)
4 Update Potential Solutions - Potential Solutions CD (total CD control) 4nm(3s) CD "Red" 2005 Changes to coloring, footnotes, etc. (2005 updates probable) LWR/LER APC
5 5 Potential Solutions (,, ) IC N+3 WG Potential Solutions
6 Lithography Potential Solutions in 2004 Update Technology Options at Technology Nodes (DRAM Half-Pitch, nm) 2004 Lithography 2004 exposure tool Technology Node nm nm + LFD 193nm immersion PEL 193nm immersion + LFD EUV ML2, 157nm immersion, PEL hp90 hp65 hp45 hp32 hp22 hp16 potential solutions EUV 193nm immersion + LFD 157nm immersion + LFD, ML2 Imprint EUV Innovative 157nm or 193 nm immersion ML2 Imprint, innovative technology Innovative technology ML2, EUV + RET, imprint DRAM Half-pitch (dense lines) RET = Resolution enhancement technology LFD = Lithography friendly design rules ML2 = Maskless lithography Research Required Development Underway Qualification/ Pre-Production Continuous Improvement Notes: EPL is a potential solution at the 65, 45 and 32-nm nodes for one geographical region, and PEL is a potential solution at the 32-nm node for one geographical region. RET will be used with all optical lithography solutions, including with immersion; therefore, it is not explicitly noted.
7 Transition of ITRS Litho Potential Solutions 2004 Update 2003 Edition 2001 Edition ArF+PSM KrF+PSM ML2 EUV F 2 + LFD+Immersion ArF +LFD+Immersion PEL PEL EPL PEL PXL IPL F 2 +PSM EPL ML2 PEL F 2 +RET+LFD+Immersion ArF+RET+LFD+Immersion 65@ EUV EPL ML2 45@ EUV 32@ RET 20 7 Innovation Imprint +RET Innovative Immersion Innovation Imprint Innovation 22@2016
8 8 Potential Solutions ArF NA 1.3 hp45-65nm NA:>1.5 hp32nm F2 ArF Backup EUV hp32nm ML2 Maskless Lithography) hp32nm hp16nm Innovative technology
9 - 9
10 10 - σ
11 11 Potential Solutions ArF NA EUV (ML2)
12 12 ( ) (index = n) Projection optics Wafer stage ( ) Wafer NA = n sin θ = k1 λ / NA = k1 λ / (n sin θ) = k1 (λ/n) / sin θ DOF = k2 (λ/n) / 2 (1-cos θ ) ~ k2 (λ/n) / sin 2 θ = k2 n λ / NA 2 NA
13 ArF 90nm Iso Line, with Topcoat Dry (Dose: 170 J/m2) DOF=0.25um B.F Immersion (Dose: 140 J/m2) DOF=0.40um Condition Illumi: NA0.75 2/3Annular Mask: Att.PSM CANON Substrate: Bare-Si BARC: AR46(30nm) Courtesy of Canon Resist:ARX-2014 (130nm) / JSR TARC:TCX001(29nm) / JSR Development: 60sec 13
14 ArF - 65nm L&S - Focus Dynamic exposure Mask:6% Attn-PSM, Dipole illumination (NA=0.85, σ =0.93) Resist TArF-P6111 (t =170nm), Top coat TSP-3A (t = 34nm) 65nm L/S, DOF=750nm with Dipole illumination Courtesy of Nikon 14
15 15 K1
16 (λ/n) NA = n sin θ Resolution = k 1 λ / NA = k 1 (λ/n) / sin θ * * JSR ArF F2 16
17 n Glass = n Air = 1.00 n H2O = 1.44 n fluid = 1.64 n H2O = 1.44 n Resist =
18 18 NA>1.5 θ flude n Glass θ grass n fluid θ Resist n Resist NA = n grass sinθ grass = n fluid sinθ fluid = n Resist sinθ Resist NA (
19 32nm L/S ArF Immersion Lithography 32nm NA:1.5 by Canon interferometric exposure in JSR s High Refractive Index Fluid Courtesy of JSR and Canon 19
20 NA NA=1.50, n_fluid=1.65 Dipole (4/5 Annular 30 ), Att. PSM CD_DOF(µm) S-Polarized 0.8 σ= σ= σ= σ= L/S(nm) CD_DOF(µm) Unpolarized 0.8 σ= σ= σ= σ= L/S(nm) Courtesy of Canon 20
21 21
22 22 ArF ArF '04 NA 0.75~0.85 '05M~E NA: 0.93~ ~ 65nm Memory Logic '06M~'07B NA: 1.2~ ~ 55nm ('09 NA: ~ 45nm ) ArF ArF
23 23 EUV (1) ITRS 32nm/22nm 45nm nd EUV (13.4nm) OPC RET ISMT( ) VNL(Virtual National Laboratories), Intel( MET) MEDIA+, IMEC ASML EUVA ASET
24 EUV (2) EUV 10-20W 40-70W 115W MET Micro Exposure Tool) / Intel ( ) '05 ASML. Nikon Canon '06-'07 EUV 50 24
25 ML2(Maskless Lithography) (SoC) Time-to-Market (ES ) EB EB 2 (2-4 ) '07~'08 β 25
26 26 ML2 Multi e-beam System NEDO 50kV 32x32 ~2 wph MCC / 50kV 16 ~10 wph PML2 LEICA/IMS 100kV ~29000 ~5 wph MAPPER MAPPER Lithography 5kV ~10 wph
27 Multi e-beam system NEDO Project) Electron High speed blanking Multi beam deflection Reduction optics 32x32=1024beams Beam pitch : 2µm on wafer Source: NEDO HP Report No
28 CPU 1 st Generation MCC System with 16CCs GUN HV Controller (4x4) CC Lens Controller Digital Control Circuits Electron Gun (4x4) Blanking Deflectors CC-2 Rack CC-1 Rack High speed digital circuits for each CC ( DATA memory, PG, PC, CLK etc.) are in a rack of size about 400x400x400 mm 3. * Identical 16 racks for 16CC system. * Digital circuits ; 3000x1000x2000mm 3. Stage Controller CC-16 Rack 300mm Wafer Rectangular Apertures (4x4) Pre. Mask Deflector CP Masks (mounted on separated stage) Post Mask Deflectors Round Apertures Major Deflector (200x200 um 2 ) Minor Deflector (10x10 um 2 ) Position Sensor Wafer Stage 28
29 Throughput Estimation for 1 st MCC System Estimation of Throughput for 65nm Device VSB Flashes No. on 300mm Wafer(Gshots) 16CCs-VSB (WPH) 16CCs-VSB (WPH) Contact Via (Ave.) Wiring (Ave.) CCs 300 mm interval 75mm Isolation Gate Throughput (WPH) Dependent on CP patterns prepared on CP mask. Total VSB Flashes (G shots) 29
30 30 ArF ArF EUV ArF hp65nm hp45nm hp32nm EUV 32nm ML2
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WG5: ArF NGL STRJ WS: March 5, 2004, WG5 Lithography 2 WG5 27 STRJ WS: March 5, 2004, WG5 Lithography 3 Outline 1. ITRS Lithography Roadmap 2. ArF (193nm), ArF F 2 (157nm),EUVL PEL (Leepl), EPL, ML2 Imprint,
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